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Automation Risk Analysis

Will “Machine Operator” be Automated?

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AI Exposure Risk

24%

“Machine Operator” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 24% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

62%

“Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 62% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Computer Numerically Controlled Tool Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate computer-controlled tools, machines, or robots to machine or process parts, tools, or other work pieces made of metal, plastic, wood, stone, or other materials. May also set up and maintain equipment.

Avg. Annual Salary $52,900
Avg. Hourly Wage $25.43
Available Jobs (US) 176,950
Job Title & Hierarchy Code (SOC) Computer Numerically Controlled Tool Operators #51-9161
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Computer Numerically Controlled Tool Operators”

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Core Skills & Abilities

  • Lift workpieces to machines manually or with hoists or cranes.

  • Modify cutting programs to account for problems encountered during operation, and save modified programs.

  • Transfer commands from servers to computer numerical control (CNC) modules, using computer network links.

  • Adjust machine feed and speed, change cutting tools, or adjust machine controls when automatic programming is faulty or if machines malfunction.

  • Review program specifications or blueprints to determine and set machine operations and sequencing, finished workpiece dimensions, or numerical control sequences.

  • Listen to machines during operation to detect sounds such as those made by dull cutting tools or excessive vibration, and adjust machines to compensate for problems.

  • Enter commands or load control media, such as tapes, cards, or disks, into machine controllers to retrieve programmed instructions.

  • Examine electronic components for defects or completeness of laser-beam trimming, using microscopes.

  • Monitor machine operation and control panel displays, and compare readings to specifications to detect malfunctions.

  • Lay out and mark areas of parts to be shot peened and fill hoppers with shot.

  • Measure dimensions of finished workpieces to ensure conformance to specifications, using precision measuring instruments, templates, and fixtures.

  • Control coolant systems.

  • Set up future jobs while machines are operating.

  • Maintain machines and remove and replace broken or worn machine tools, using hand tools.

  • Set up and operate computer-controlled machines or robots to perform one or more machine functions on metal or plastic workpieces.

  • Clean machines, tooling, or parts, using solvents or solutions and rags.

  • Stop machines to remove finished workpieces or to change tooling, setup, or workpiece placement, according to required machining sequences.

  • Stack or load finished items, or place items on conveyor systems.

  • Implement changes to machine programs, and enter new specifications, using computers.

  • Write simple programs for computer-controlled machine tools.

  • Insert control instructions into machine control units to start operation.

  • Mount, install, align, and secure tools, attachments, fixtures, and workpieces on machines, using hand tools and precision measuring instruments.

  • Input initial part dimensions into machine control panels.

  • Remove and replace dull cutting tools.

  • Confer with supervisors or programmers to resolve machine malfunctions or production errors or to obtain approval to continue production.

  • Calculate machine speed and feed ratios and the size and position of cuts.

  • Check to ensure that workpieces are properly lubricated and cooled during machine operation.

Technologies & Software

  • CGTech Vericut CNC
  • IMSI TurboCAD
  • Dassault Systemes SolidWorks
  • Mastercam computer-aided design and manufacturing software
  • Kentech Kipware Studio
  • Cadem NCnet
  • Microsoft Project
  • Eko
  • JETCAM
  • Computer aided manufacturing CAM software
  • Autodesk AutoCAD
  • TekSoft CAMWorks
  • 1CadCam Unigraphics
  • M-code
  • Work inspection software
  • FaceTime
  • EZ-CAM
  • FlashCut CNC
  • Cadem CAPSTurn
  • HOMAG WoodWOP
  • Microsoft PowerPoint
  • Cadem CAPSMill
  • Kentech Kipware Trig Kalculator
  • Delcam PowerMILL
  • Kentech machine shop software
  • Direct motion computer numerically controlled CNC software
  • Supervisory control and data acquisition SCADA software
  • CNC Consulting Machinists' Calculator
  • Kentech Kipware M CNC
  • PTC Creo Parametric
  • MDSI OpenCNC
  • Microsoft Excel
  • Kentech Kipware T CNC
  • G-code
  • Microsoft Word
  • DP Technology ESPRIT
  • Computer aided design CAD software
  • Cadem seeNC Mill
  • BobCAD-CAM
  • Sight Machine AI
  • SmartCAMcnc SmartCAM
  • EditCNC
  • UGS Solid Edge
  • SAP software
  • Microsoft Office software
  • Siemens Industrial AI
  • ABB AI Robotics
  • Enterprise resource planning ERP software
  • Vero Software SURFCAM
  • CNC Mastercam
  • Dassault Systemes CATIA
  • Kentech Kipware X CNC
  • KCD cabinet design software
  • Vero Software Edgecam
  • Virtual Gibbs CADD/CAM
  • SigmaTEK SigmaNEST
  • Predator DNC
  • MUMPS M
  • ERP software
  • ExtraTech Machine Tools Suite
  • Kentech PROTALK
  • Rockwell Automation AI
  • Microsoft Outlook
  • Vero International VISI-Series
  • Cognex Vision AI
  • PartMaker SwissCAM
  • Coordinate measuring machines CMM
  • Lathes
  • Desktop computers
  • Computer numerical control press brakes
  • Material hoists
  • Horizontal machining tools
  • Boring bars
  • Borers
  • Twin spindle lathes
  • Optical comparators
  • Computerized numerical control CNC turning centers
  • Computer numerical control CNC edge banders
  • Slot micrometers
  • Scribers
  • Milling machines
  • Electrical discharge machines EDM
  • Bore gauges
  • Automatic measuring equipment
  • Wheeled forklifts
  • Welding shields
  • Dial indicators
  • Controllers
  • Go/no go test equipment
  • Drill presses
  • Power drills
  • Computer numerical controlled CNC milling machines
  • Computerized numerical control CNC lathes
  • Micrometers
  • Computerized numerical control CNC laser cutting equipment
  • Gauges
  • Bore mills
  • Threading machines
  • 8 axis lathes
  • 5 axis lathes
  • Jog mode operation joy sticks
  • Welding lenses
  • Computer numerical control CNC routers
  • Computerized numerical control CNC routers
  • 0-1 drop indicators
  • Deburring tools
  • Bench grinders
  • Turning centers
  • Grinders
  • Soft jaws
  • 2/3 axis computer numerically controlled CNC milling machines
  • Hand clamps
  • Portable welding equipment
  • Buffers
  • Pin gauges
  • Power sanders
  • Dial calipers
  • Vertical milling machines
  • Surface grinding machines
  • Swiss screw machines
  • Tapping machines
  • Personal computers
  • Swiss style lathes
  • Thread gauges
  • Height gauges
  • Vises
  • Reamers
  • Comparators
  • Laser printers
  • Programmable logic controllers PLC
  • Keyway broaches
  • Computerized numerical control CNC tappers
  • Twist drills
  • Vernier calipers
  • Industrial ovens
  • Computer numerical control CNC vertical lathes
  • Manual mills
  • Metal band saws

Alternative Job Titles