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Automation Risk Analysis

Will “Machine Set Up Operator” be Automated?

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AI Exposure Risk

24%

“Machine Set Up Operator” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 24% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

62%

“Machine Set Up Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 62% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Computer Numerically Controlled Tool Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate computer-controlled tools, machines, or robots to machine or process parts, tools, or other work pieces made of metal, plastic, wood, stone, or other materials. May also set up and maintain equipment.

Avg. Annual Salary $52,900
Avg. Hourly Wage $25.43
Available Jobs (US) 176,950
Job Title & Hierarchy Code (SOC) Computer Numerically Controlled Tool Operators #51-9161
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Computer Numerically Controlled Tool Operators”

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Core Skills & Abilities

  • Examine electronic components for defects or completeness of laser-beam trimming, using microscopes.

  • Set up future jobs while machines are operating.

  • Write simple programs for computer-controlled machine tools.

  • Implement changes to machine programs, and enter new specifications, using computers.

  • Monitor machine operation and control panel displays, and compare readings to specifications to detect malfunctions.

  • Maintain machines and remove and replace broken or worn machine tools, using hand tools.

  • Mount, install, align, and secure tools, attachments, fixtures, and workpieces on machines, using hand tools and precision measuring instruments.

  • Clean machines, tooling, or parts, using solvents or solutions and rags.

  • Control coolant systems.

  • Transfer commands from servers to computer numerical control (CNC) modules, using computer network links.

  • Lay out and mark areas of parts to be shot peened and fill hoppers with shot.

  • Set up and operate computer-controlled machines or robots to perform one or more machine functions on metal or plastic workpieces.

  • Check to ensure that workpieces are properly lubricated and cooled during machine operation.

  • Remove and replace dull cutting tools.

  • Confer with supervisors or programmers to resolve machine malfunctions or production errors or to obtain approval to continue production.

  • Insert control instructions into machine control units to start operation.

  • Calculate machine speed and feed ratios and the size and position of cuts.

  • Stop machines to remove finished workpieces or to change tooling, setup, or workpiece placement, according to required machining sequences.

  • Measure dimensions of finished workpieces to ensure conformance to specifications, using precision measuring instruments, templates, and fixtures.

  • Input initial part dimensions into machine control panels.

  • Lift workpieces to machines manually or with hoists or cranes.

  • Modify cutting programs to account for problems encountered during operation, and save modified programs.

  • Enter commands or load control media, such as tapes, cards, or disks, into machine controllers to retrieve programmed instructions.

  • Listen to machines during operation to detect sounds such as those made by dull cutting tools or excessive vibration, and adjust machines to compensate for problems.

  • Stack or load finished items, or place items on conveyor systems.

  • Adjust machine feed and speed, change cutting tools, or adjust machine controls when automatic programming is faulty or if machines malfunction.

  • Review program specifications or blueprints to determine and set machine operations and sequencing, finished workpiece dimensions, or numerical control sequences.

Technologies & Software

  • JETCAM
  • Direct motion computer numerically controlled CNC software
  • Sight Machine AI
  • CGTech Vericut CNC
  • PartMaker SwissCAM
  • Kentech Kipware Trig Kalculator
  • Kentech Kipware X CNC
  • M-code
  • Virtual Gibbs CADD/CAM
  • ERP software
  • ExtraTech Machine Tools Suite
  • Vero International VISI-Series
  • Cadem CAPSMill
  • Enterprise resource planning ERP software
  • MUMPS M
  • Work inspection software
  • Computer aided design CAD software
  • Cognex Vision AI
  • Siemens Industrial AI
  • HOMAG WoodWOP
  • FlashCut CNC
  • MDSI OpenCNC
  • Kentech Kipware M CNC
  • Cadem seeNC Mill
  • Kentech Kipware T CNC
  • TekSoft CAMWorks
  • Mastercam computer-aided design and manufacturing software
  • Microsoft Excel
  • EZ-CAM
  • Microsoft Outlook
  • CNC Consulting Machinists' Calculator
  • Kentech PROTALK
  • FaceTime
  • SAP software
  • Kentech Kipware Studio
  • Rockwell Automation AI
  • Autodesk AutoCAD
  • G-code
  • DP Technology ESPRIT
  • UGS Solid Edge
  • Microsoft PowerPoint
  • Microsoft Office software
  • Dassault Systemes CATIA
  • 1CadCam Unigraphics
  • Eko
  • PTC Creo Parametric
  • Kentech machine shop software
  • EditCNC
  • CNC Mastercam
  • Microsoft Project
  • Cadem NCnet
  • Vero Software Edgecam
  • Supervisory control and data acquisition SCADA software
  • Delcam PowerMILL
  • Computer aided manufacturing CAM software
  • BobCAD-CAM
  • SigmaTEK SigmaNEST
  • Microsoft Word
  • Dassault Systemes SolidWorks
  • SmartCAMcnc SmartCAM
  • Cadem CAPSTurn
  • Predator DNC
  • Vero Software SURFCAM
  • IMSI TurboCAD
  • ABB AI Robotics
  • KCD cabinet design software
  • Drill presses
  • Grinders
  • Reamers
  • Power drills
  • Desktop computers
  • Borers
  • Portable welding equipment
  • Manual mills
  • Swiss screw machines
  • Thread gauges
  • 8 axis lathes
  • Personal computers
  • Vises
  • Comparators
  • Jog mode operation joy sticks
  • Turning centers
  • Computer numerical control CNC edge banders
  • Buffers
  • Twin spindle lathes
  • Lathes
  • Computer numerical control CNC vertical lathes
  • Computer numerical controlled CNC milling machines
  • 5 axis lathes
  • Pin gauges
  • Dial indicators
  • Electrical discharge machines EDM
  • Computerized numerical control CNC laser cutting equipment
  • Computer numerical control press brakes
  • Programmable logic controllers PLC
  • Coordinate measuring machines CMM
  • Bore mills
  • Computer numerical control CNC routers
  • 2/3 axis computer numerically controlled CNC milling machines
  • Welding lenses
  • Automatic measuring equipment
  • 0-1 drop indicators
  • Keyway broaches
  • Bore gauges
  • Industrial ovens
  • Scribers
  • Slot micrometers
  • Metal band saws
  • Bench grinders
  • Welding shields
  • Power sanders
  • Laser printers
  • Vernier calipers
  • Height gauges
  • Computerized numerical control CNC tappers
  • Computerized numerical control CNC turning centers
  • Wheeled forklifts
  • Swiss style lathes
  • Material hoists
  • Threading machines
  • Surface grinding machines
  • Gauges
  • Vertical milling machines
  • Boring bars
  • Deburring tools
  • Optical comparators
  • Computerized numerical control CNC routers
  • Dial calipers
  • Controllers
  • Hand clamps
  • Milling machines
  • Horizontal machining tools
  • Computerized numerical control CNC lathes
  • Go/no go test equipment
  • Soft jaws
  • Micrometers
  • Tapping machines
  • Twist drills

Alternative Job Titles