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Automation Risk Analysis

Will “Machine Set Up Operator” be Automated?

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AI Exposure Risk

24%

“Machine Set Up Operator” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 24% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

62%

“Machine Set Up Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 62% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Computer Numerically Controlled Tool Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate computer-controlled tools, machines, or robots to machine or process parts, tools, or other work pieces made of metal, plastic, wood, stone, or other materials. May also set up and maintain equipment.

Avg. Annual Salary $52,900
Avg. Hourly Wage $25.43
Available Jobs (US) 176,950
Job Title & Hierarchy Code (SOC) Computer Numerically Controlled Tool Operators #51-9161
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Computer Numerically Controlled Tool Operators”

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Core Skills & Abilities

  • Maintain machines and remove and replace broken or worn machine tools, using hand tools.

  • Mount, install, align, and secure tools, attachments, fixtures, and workpieces on machines, using hand tools and precision measuring instruments.

  • Clean machines, tooling, or parts, using solvents or solutions and rags.

  • Set up future jobs while machines are operating.

  • Write simple programs for computer-controlled machine tools.

  • Enter commands or load control media, such as tapes, cards, or disks, into machine controllers to retrieve programmed instructions.

  • Implement changes to machine programs, and enter new specifications, using computers.

  • Set up and operate computer-controlled machines or robots to perform one or more machine functions on metal or plastic workpieces.

  • Stack or load finished items, or place items on conveyor systems.

  • Modify cutting programs to account for problems encountered during operation, and save modified programs.

  • Lay out and mark areas of parts to be shot peened and fill hoppers with shot.

  • Remove and replace dull cutting tools.

  • Listen to machines during operation to detect sounds such as those made by dull cutting tools or excessive vibration, and adjust machines to compensate for problems.

  • Stop machines to remove finished workpieces or to change tooling, setup, or workpiece placement, according to required machining sequences.

  • Review program specifications or blueprints to determine and set machine operations and sequencing, finished workpiece dimensions, or numerical control sequences.

  • Input initial part dimensions into machine control panels.

  • Insert control instructions into machine control units to start operation.

  • Transfer commands from servers to computer numerical control (CNC) modules, using computer network links.

  • Measure dimensions of finished workpieces to ensure conformance to specifications, using precision measuring instruments, templates, and fixtures.

  • Control coolant systems.

  • Calculate machine speed and feed ratios and the size and position of cuts.

  • Adjust machine feed and speed, change cutting tools, or adjust machine controls when automatic programming is faulty or if machines malfunction.

  • Examine electronic components for defects or completeness of laser-beam trimming, using microscopes.

  • Confer with supervisors or programmers to resolve machine malfunctions or production errors or to obtain approval to continue production.

  • Monitor machine operation and control panel displays, and compare readings to specifications to detect malfunctions.

  • Lift workpieces to machines manually or with hoists or cranes.

  • Check to ensure that workpieces are properly lubricated and cooled during machine operation.

Technologies & Software

  • TekSoft CAMWorks
  • Rockwell Automation AI
  • ExtraTech Machine Tools Suite
  • Kentech Kipware X CNC
  • Computer aided design CAD software
  • PTC Creo Parametric
  • Cadem NCnet
  • Cadem seeNC Mill
  • Microsoft Outlook
  • Vero Software SURFCAM
  • EZ-CAM
  • PartMaker SwissCAM
  • ERP software
  • Cadem CAPSTurn
  • Cognex Vision AI
  • 1CadCam Unigraphics
  • Vero Software Edgecam
  • ABB AI Robotics
  • JETCAM
  • SigmaTEK SigmaNEST
  • Microsoft Word
  • MDSI OpenCNC
  • Enterprise resource planning ERP software
  • Delcam PowerMILL
  • Microsoft PowerPoint
  • Microsoft Excel
  • Microsoft Project
  • EditCNC
  • FaceTime
  • DP Technology ESPRIT
  • BobCAD-CAM
  • Siemens Industrial AI
  • Cadem CAPSMill
  • Kentech Kipware T CNC
  • Autodesk AutoCAD
  • Computer aided manufacturing CAM software
  • Virtual Gibbs CADD/CAM
  • IMSI TurboCAD
  • Kentech PROTALK
  • Kentech Kipware Trig Kalculator
  • M-code
  • CNC Mastercam
  • Work inspection software
  • Direct motion computer numerically controlled CNC software
  • Microsoft Office software
  • G-code
  • Supervisory control and data acquisition SCADA software
  • Dassault Systemes CATIA
  • UGS Solid Edge
  • HOMAG WoodWOP
  • Eko
  • Mastercam computer-aided design and manufacturing software
  • KCD cabinet design software
  • Dassault Systemes SolidWorks
  • FlashCut CNC
  • Vero International VISI-Series
  • Kentech machine shop software
  • MUMPS M
  • Kentech Kipware Studio
  • SAP software
  • Sight Machine AI
  • CGTech Vericut CNC
  • Predator DNC
  • Kentech Kipware M CNC
  • SmartCAMcnc SmartCAM
  • CNC Consulting Machinists' Calculator
  • Lathes
  • Computerized numerical control CNC tappers
  • Manual mills
  • Programmable logic controllers PLC
  • Automatic measuring equipment
  • Bench grinders
  • Scribers
  • 2/3 axis computer numerically controlled CNC milling machines
  • Material hoists
  • Jog mode operation joy sticks
  • Reamers
  • Buffers
  • Laser printers
  • Computer numerical control CNC vertical lathes
  • Metal band saws
  • Computer numerical control CNC routers
  • Borers
  • Dial calipers
  • Comparators
  • Hand clamps
  • Height gauges
  • Computerized numerical control CNC routers
  • Swiss style lathes
  • Personal computers
  • Pin gauges
  • 0-1 drop indicators
  • Threading machines
  • Computerized numerical control CNC lathes
  • Milling machines
  • Computerized numerical control CNC laser cutting equipment
  • Industrial ovens
  • Dial indicators
  • Computerized numerical control CNC turning centers
  • Portable welding equipment
  • Computer numerical control CNC edge banders
  • Vises
  • Controllers
  • Desktop computers
  • Bore mills
  • Twin spindle lathes
  • Power sanders
  • Go/no go test equipment
  • Soft jaws
  • Boring bars
  • Computer numerical control press brakes
  • Computer numerical controlled CNC milling machines
  • Electrical discharge machines EDM
  • Tapping machines
  • Gauges
  • Swiss screw machines
  • Twist drills
  • 8 axis lathes
  • Vertical milling machines
  • Turning centers
  • Bore gauges
  • Vernier calipers
  • Surface grinding machines
  • Welding shields
  • 5 axis lathes
  • Optical comparators
  • Thread gauges
  • Deburring tools
  • Drill presses
  • Grinders
  • Wheeled forklifts
  • Keyway broaches
  • Coordinate measuring machines CMM
  • Slot micrometers
  • Horizontal machining tools
  • Power drills
  • Micrometers
  • Welding lenses

Alternative Job Titles