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Automation Risk Analysis

Will “PLC Tech (Programmable Logic Control Technician)” be Automated?

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AI Exposure Risk

24%

“PLC Tech (Programmable Logic Control Technician)” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 24% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

62%

“PLC Tech (Programmable Logic Control Technician)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 62% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Computer Numerically Controlled Tool Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate computer-controlled tools, machines, or robots to machine or process parts, tools, or other work pieces made of metal, plastic, wood, stone, or other materials. May also set up and maintain equipment.

Avg. Annual Salary $52,900
Avg. Hourly Wage $25.43
Available Jobs (US) 176,950
Job Title & Hierarchy Code (SOC) Computer Numerically Controlled Tool Operators #51-9161
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Computer Numerically Controlled Tool Operators”

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Core Skills & Abilities

  • Examine electronic components for defects or completeness of laser-beam trimming, using microscopes.

  • Transfer commands from servers to computer numerical control (CNC) modules, using computer network links.

  • Monitor machine operation and control panel displays, and compare readings to specifications to detect malfunctions.

  • Insert control instructions into machine control units to start operation.

  • Lift workpieces to machines manually or with hoists or cranes.

  • Listen to machines during operation to detect sounds such as those made by dull cutting tools or excessive vibration, and adjust machines to compensate for problems.

  • Remove and replace dull cutting tools.

  • Control coolant systems.

  • Implement changes to machine programs, and enter new specifications, using computers.

  • Confer with supervisors or programmers to resolve machine malfunctions or production errors or to obtain approval to continue production.

  • Set up and operate computer-controlled machines or robots to perform one or more machine functions on metal or plastic workpieces.

  • Mount, install, align, and secure tools, attachments, fixtures, and workpieces on machines, using hand tools and precision measuring instruments.

  • Modify cutting programs to account for problems encountered during operation, and save modified programs.

  • Adjust machine feed and speed, change cutting tools, or adjust machine controls when automatic programming is faulty or if machines malfunction.

  • Maintain machines and remove and replace broken or worn machine tools, using hand tools.

  • Write simple programs for computer-controlled machine tools.

  • Lay out and mark areas of parts to be shot peened and fill hoppers with shot.

  • Stack or load finished items, or place items on conveyor systems.

  • Enter commands or load control media, such as tapes, cards, or disks, into machine controllers to retrieve programmed instructions.

  • Check to ensure that workpieces are properly lubricated and cooled during machine operation.

  • Clean machines, tooling, or parts, using solvents or solutions and rags.

  • Input initial part dimensions into machine control panels.

  • Review program specifications or blueprints to determine and set machine operations and sequencing, finished workpiece dimensions, or numerical control sequences.

  • Measure dimensions of finished workpieces to ensure conformance to specifications, using precision measuring instruments, templates, and fixtures.

  • Set up future jobs while machines are operating.

  • Calculate machine speed and feed ratios and the size and position of cuts.

  • Stop machines to remove finished workpieces or to change tooling, setup, or workpiece placement, according to required machining sequences.

Technologies & Software

  • Supervisory control and data acquisition SCADA software
  • PTC Creo Parametric
  • Microsoft Office software
  • Kentech Kipware M CNC
  • Cadem CAPSTurn
  • BobCAD-CAM
  • Dassault Systemes SolidWorks
  • HOMAG WoodWOP
  • Kentech Kipware Trig Kalculator
  • FaceTime
  • Vero Software SURFCAM
  • CNC Mastercam
  • UGS Solid Edge
  • Dassault Systemes CATIA
  • Vero Software Edgecam
  • Rockwell Automation AI
  • Eko
  • DP Technology ESPRIT
  • Microsoft Project
  • Autodesk AutoCAD
  • MDSI OpenCNC
  • Computer aided design CAD software
  • Cadem NCnet
  • G-code
  • Cadem CAPSMill
  • CNC Consulting Machinists' Calculator
  • Microsoft Excel
  • SAP software
  • TekSoft CAMWorks
  • EZ-CAM
  • Cadem seeNC Mill
  • MUMPS M
  • ERP software
  • Mastercam computer-aided design and manufacturing software
  • Computer aided manufacturing CAM software
  • Vero International VISI-Series
  • JETCAM
  • Enterprise resource planning ERP software
  • Direct motion computer numerically controlled CNC software
  • Delcam PowerMILL
  • PartMaker SwissCAM
  • Kentech machine shop software
  • Siemens Industrial AI
  • Kentech Kipware Studio
  • KCD cabinet design software
  • IMSI TurboCAD
  • SigmaTEK SigmaNEST
  • Kentech PROTALK
  • CGTech Vericut CNC
  • Predator DNC
  • Kentech Kipware T CNC
  • EditCNC
  • Microsoft Outlook
  • FlashCut CNC
  • Cognex Vision AI
  • Work inspection software
  • SmartCAMcnc SmartCAM
  • Kentech Kipware X CNC
  • 1CadCam Unigraphics
  • Microsoft Word
  • ExtraTech Machine Tools Suite
  • Virtual Gibbs CADD/CAM
  • Sight Machine AI
  • Microsoft PowerPoint
  • ABB AI Robotics
  • M-code
  • Jog mode operation joy sticks
  • Power sanders
  • Dial calipers
  • Buffers
  • Twist drills
  • Scribers
  • Computerized numerical control CNC routers
  • Metal band saws
  • Personal computers
  • Computer numerical control press brakes
  • Slot micrometers
  • Horizontal machining tools
  • Computerized numerical control CNC tappers
  • Portable welding equipment
  • Wheeled forklifts
  • Automatic measuring equipment
  • Computerized numerical control CNC turning centers
  • Programmable logic controllers PLC
  • Gauges
  • Borers
  • 2/3 axis computer numerically controlled CNC milling machines
  • Bench grinders
  • Pin gauges
  • Tapping machines
  • Go/no go test equipment
  • Computer numerical control CNC edge banders
  • Optical comparators
  • Milling machines
  • Lathes
  • Industrial ovens
  • Boring bars
  • Bore gauges
  • Soft jaws
  • Material hoists
  • Grinders
  • Threading machines
  • Electrical discharge machines EDM
  • Deburring tools
  • Computer numerical control CNC routers
  • Computerized numerical control CNC lathes
  • 0-1 drop indicators
  • Manual mills
  • Keyway broaches
  • Swiss style lathes
  • Height gauges
  • Computer numerical control CNC vertical lathes
  • Computer numerical controlled CNC milling machines
  • Drill presses
  • Controllers
  • Swiss screw machines
  • Surface grinding machines
  • 5 axis lathes
  • Twin spindle lathes
  • Bore mills
  • Vernier calipers
  • Micrometers
  • Laser printers
  • Hand clamps
  • Thread gauges
  • Computerized numerical control CNC laser cutting equipment
  • Desktop computers
  • Vises
  • 8 axis lathes
  • Power drills
  • Comparators
  • Dial indicators
  • Coordinate measuring machines CMM
  • Welding shields
  • Welding lenses
  • Vertical milling machines
  • Reamers
  • Turning centers

Alternative Job Titles