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Automation Risk Analysis

Will “Welding Robot Operator” be Automated?

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AI Exposure Risk

24%

“Welding Robot Operator” will almost certainly not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 24% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

62%

“Welding Robot Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 62% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Computer Numerically Controlled Tool Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate computer-controlled tools, machines, or robots to machine or process parts, tools, or other work pieces made of metal, plastic, wood, stone, or other materials. May also set up and maintain equipment.

Avg. Annual Salary $52,900
Avg. Hourly Wage $25.43
Available Jobs (US) 176,950
Job Title & Hierarchy Code (SOC) Computer Numerically Controlled Tool Operators #51-9161
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Computer Numerically Controlled Tool Operators”

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Core Skills & Abilities

  • Insert control instructions into machine control units to start operation.

  • Implement changes to machine programs, and enter new specifications, using computers.

  • Lift workpieces to machines manually or with hoists or cranes.

  • Calculate machine speed and feed ratios and the size and position of cuts.

  • Measure dimensions of finished workpieces to ensure conformance to specifications, using precision measuring instruments, templates, and fixtures.

  • Confer with supervisors or programmers to resolve machine malfunctions or production errors or to obtain approval to continue production.

  • Enter commands or load control media, such as tapes, cards, or disks, into machine controllers to retrieve programmed instructions.

  • Monitor machine operation and control panel displays, and compare readings to specifications to detect malfunctions.

  • Set up and operate computer-controlled machines or robots to perform one or more machine functions on metal or plastic workpieces.

  • Set up future jobs while machines are operating.

  • Write simple programs for computer-controlled machine tools.

  • Listen to machines during operation to detect sounds such as those made by dull cutting tools or excessive vibration, and adjust machines to compensate for problems.

  • Examine electronic components for defects or completeness of laser-beam trimming, using microscopes.

  • Lay out and mark areas of parts to be shot peened and fill hoppers with shot.

  • Transfer commands from servers to computer numerical control (CNC) modules, using computer network links.

  • Control coolant systems.

  • Mount, install, align, and secure tools, attachments, fixtures, and workpieces on machines, using hand tools and precision measuring instruments.

  • Modify cutting programs to account for problems encountered during operation, and save modified programs.

  • Maintain machines and remove and replace broken or worn machine tools, using hand tools.

  • Clean machines, tooling, or parts, using solvents or solutions and rags.

  • Input initial part dimensions into machine control panels.

  • Remove and replace dull cutting tools.

  • Adjust machine feed and speed, change cutting tools, or adjust machine controls when automatic programming is faulty or if machines malfunction.

  • Check to ensure that workpieces are properly lubricated and cooled during machine operation.

  • Stack or load finished items, or place items on conveyor systems.

  • Stop machines to remove finished workpieces or to change tooling, setup, or workpiece placement, according to required machining sequences.

  • Review program specifications or blueprints to determine and set machine operations and sequencing, finished workpiece dimensions, or numerical control sequences.

Technologies & Software

  • Direct motion computer numerically controlled CNC software
  • Mastercam computer-aided design and manufacturing software
  • Cadem CAPSTurn
  • G-code
  • Autodesk AutoCAD
  • KCD cabinet design software
  • CNC Mastercam
  • Vero Software Edgecam
  • Predator DNC
  • Enterprise resource planning ERP software
  • Kentech Kipware Trig Kalculator
  • SigmaTEK SigmaNEST
  • Dassault Systemes SolidWorks
  • SAP software
  • Microsoft Project
  • Cadem NCnet
  • Cadem seeNC Mill
  • Delcam PowerMILL
  • Vero Software SURFCAM
  • M-code
  • PartMaker SwissCAM
  • TekSoft CAMWorks
  • MUMPS M
  • BobCAD-CAM
  • CNC Consulting Machinists' Calculator
  • IMSI TurboCAD
  • Microsoft Excel
  • DP Technology ESPRIT
  • Computer aided manufacturing CAM software
  • Kentech Kipware T CNC
  • EditCNC
  • Sight Machine AI
  • Microsoft Outlook
  • CGTech Vericut CNC
  • MDSI OpenCNC
  • PTC Creo Parametric
  • EZ-CAM
  • Computer aided design CAD software
  • 1CadCam Unigraphics
  • Kentech machine shop software
  • Kentech Kipware X CNC
  • Dassault Systemes CATIA
  • ERP software
  • Rockwell Automation AI
  • Vero International VISI-Series
  • Kentech Kipware M CNC
  • Microsoft Word
  • Eko
  • FaceTime
  • Virtual Gibbs CADD/CAM
  • ExtraTech Machine Tools Suite
  • UGS Solid Edge
  • Work inspection software
  • ABB AI Robotics
  • FlashCut CNC
  • Cadem CAPSMill
  • Siemens Industrial AI
  • HOMAG WoodWOP
  • JETCAM
  • Kentech PROTALK
  • Kentech Kipware Studio
  • Supervisory control and data acquisition SCADA software
  • Cognex Vision AI
  • Microsoft PowerPoint
  • SmartCAMcnc SmartCAM
  • Microsoft Office software
  • Pin gauges
  • Electrical discharge machines EDM
  • Go/no go test equipment
  • Vertical milling machines
  • Drill presses
  • Manual mills
  • Dial calipers
  • Industrial ovens
  • Programmable logic controllers PLC
  • Milling machines
  • Boring bars
  • Borers
  • Bore mills
  • Power sanders
  • Swiss style lathes
  • Vernier calipers
  • Coordinate measuring machines CMM
  • Gauges
  • Welding shields
  • Computer numerical control CNC vertical lathes
  • 0-1 drop indicators
  • 5 axis lathes
  • Computerized numerical control CNC turning centers
  • 2/3 axis computer numerically controlled CNC milling machines
  • Height gauges
  • Welding lenses
  • Swiss screw machines
  • Desktop computers
  • Scribers
  • Controllers
  • Personal computers
  • Wheeled forklifts
  • Computer numerical control press brakes
  • Computer numerical controlled CNC milling machines
  • Reamers
  • Optical comparators
  • Micrometers
  • Soft jaws
  • Slot micrometers
  • Thread gauges
  • Surface grinding machines
  • Comparators
  • Horizontal machining tools
  • Vises
  • Computerized numerical control CNC tappers
  • Computerized numerical control CNC lathes
  • Computer numerical control CNC edge banders
  • Automatic measuring equipment
  • Threading machines
  • Power drills
  • Metal band saws
  • Bench grinders
  • Tapping machines
  • Computerized numerical control CNC routers
  • Turning centers
  • 8 axis lathes
  • Bore gauges
  • Buffers
  • Twin spindle lathes
  • Portable welding equipment
  • Twist drills
  • Keyway broaches
  • Lathes
  • Laser printers
  • Hand clamps
  • Jog mode operation joy sticks
  • Grinders
  • Computerized numerical control CNC laser cutting equipment
  • Dial indicators
  • Material hoists
  • Deburring tools
  • Computer numerical control CNC routers

Alternative Job Titles