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Automation Risk Analysis

Will “Chemical Design Process Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Chemical Design Process Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Chemical Design Process Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Monitor and analyze data from processes and experiments.

  • Prepare estimate of production costs and production progress reports for management.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Troubleshoot problems with chemical manufacturing processes.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Develop computer models of chemical processes.

  • Design and plan layout of equipment.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

Technologies & Software

  • Laboratory information management system LIMS
  • Llama (Meta)
  • Computer aided design and drafting CADD software
  • Computer aided manufacturing CAM software
  • Presentation software
  • G&P Engineering Software PipeDrop
  • Microsoft Visio
  • Microsoft Word
  • Microsoft PowerPoint
  • R
  • National Instruments LabVIEW
  • ANSYS AI Simulation
  • Spreadsheet software
  • Absorption process simulation software
  • Qwen (Alibaba)
  • Microsoft Visual Basic
  • The MathWorks MATLAB
  • Supervisory control and data acquisition SCADA software
  • Chempute Software SuperPro Designer
  • Autodesk AutoCAD
  • Microsoft Project
  • G&P Engineering Software EngVert
  • C++
  • Applied Flow Technology AFT Arrow
  • G&P Engineering Software PhysProps
  • Computer aided design CAD software
  • Microsoft Exchange
  • AspenTech aspenONE
  • Microsoft Visual C# .NET
  • Statistical software
  • DeepSeek
  • SAP software
  • Chempute Software ChemDraw
  • EPCON International SYSTEM 7 Process Explorer
  • Gemini Code Assist
  • Chempute Software VisiMix
  • Relational database software
  • Prode PD-Plus
  • PTC Creo Parametric
  • EPCON International CHEMPRO Engineering Suite
  • Microsoft Access
  • Madison Technical Software Enviropak
  • GitHub Copilot
  • SoftLab PHEdesign
  • Control Station ENGINEER
  • Autodesk AI
  • Claude (Anthropic)
  • CD-adapco STAR-CAD
  • Chempute Software Engineer's Aide SINET
  • Mistral (Mistral AI)
  • Dassault Systemes SolidWorks
  • GE Fanuc Proficy Machine Edition
  • Chemstations CHEMCAD
  • Madison Technical Software Chempak Plus
  • Minitab
  • Thermal Analysis Systems The Energy Analyst
  • AutoCAD AI
  • Microsoft Excel
  • Applied Flow Technology AFT Fathom
  • Dassault Systemes CATIA
  • Structured query language SQL
  • EPCON International SiNET
  • Microsoft Office software
  • Kimi (Moonshot AI)
  • ChemicaLogic SteamTab
  • C
  • Desktop publishing software
  • Grok (xAI)
  • Madison Technical Software Steampak
  • Nova (Amazon)
  • ChatGPT (OpenAI)
  • Chempute Software EstPro
  • Gemini (Google)
  • Cerebro CerebroMix
  • Perplexity AI
  • Distillation systems
  • Chromatographic scanning equipment
  • Agitators
  • Surface analysis spectroscopes
  • Mass spectrometers
  • Vacuum pumps
  • Filtration systems
  • Gas absorbers
  • Heat exchangers
  • Sludge dryers
  • Powder mixing equipment
  • Plate filter presses
  • Wet scrubbers
  • Laboratory evaporaters
  • Atomic force microscopes
  • Benchtop centrifuges
  • Mixing tanks
  • Programmable logic controllers PLC
  • Lyophilizers
  • Distillation columns
  • Safety goggles
  • Benchtop mixers
  • Vial handling systems
  • Catalytic reactors
  • Personal computers
  • Personal digital assistants PDA