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Automation Risk Analysis

Will “Chemical Design Process Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Chemical Design Process Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Chemical Design Process Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Monitor and analyze data from processes and experiments.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Develop computer models of chemical processes.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Design and plan layout of equipment.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Troubleshoot problems with chemical manufacturing processes.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Prepare estimate of production costs and production progress reports for management.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

Technologies & Software

  • Chempute Software EstPro
  • Madison Technical Software Chempak Plus
  • SAP software
  • Dassault Systemes CATIA
  • R
  • Microsoft Visio
  • Mistral (Mistral AI)
  • G&P Engineering Software PipeDrop
  • Madison Technical Software Enviropak
  • Madison Technical Software Steampak
  • Thermal Analysis Systems The Energy Analyst
  • Microsoft Access
  • Autodesk AI
  • Qwen (Alibaba)
  • EPCON International SiNET
  • Supervisory control and data acquisition SCADA software
  • Gemini Code Assist
  • Microsoft Exchange
  • Gemini (Google)
  • Grok (xAI)
  • National Instruments LabVIEW
  • Laboratory information management system LIMS
  • GitHub Copilot
  • ChatGPT (OpenAI)
  • Presentation software
  • The MathWorks MATLAB
  • Claude (Anthropic)
  • Applied Flow Technology AFT Arrow
  • Perplexity AI
  • G&P Engineering Software PhysProps
  • Computer aided design and drafting CADD software
  • Computer aided manufacturing CAM software
  • Microsoft Excel
  • Microsoft Visual C# .NET
  • AspenTech aspenONE
  • ANSYS AI Simulation
  • Structured query language SQL
  • Microsoft Office software
  • Desktop publishing software
  • Chempute Software SuperPro Designer
  • GE Fanuc Proficy Machine Edition
  • Computer aided design CAD software
  • Chempute Software Engineer's Aide SINET
  • Microsoft PowerPoint
  • SoftLab PHEdesign
  • Chempute Software VisiMix
  • Autodesk AutoCAD
  • Relational database software
  • EPCON International SYSTEM 7 Process Explorer
  • Statistical software
  • Cerebro CerebroMix
  • Llama (Meta)
  • CD-adapco STAR-CAD
  • Spreadsheet software
  • Dassault Systemes SolidWorks
  • AutoCAD AI
  • Kimi (Moonshot AI)
  • Microsoft Visual Basic
  • ChemicaLogic SteamTab
  • C++
  • Absorption process simulation software
  • Control Station ENGINEER
  • Microsoft Word
  • G&P Engineering Software EngVert
  • Nova (Amazon)
  • Minitab
  • EPCON International CHEMPRO Engineering Suite
  • Chempute Software ChemDraw
  • Prode PD-Plus
  • Microsoft Project
  • Chemstations CHEMCAD
  • Applied Flow Technology AFT Fathom
  • PTC Creo Parametric
  • C
  • DeepSeek
  • Heat exchangers
  • Wet scrubbers
  • Powder mixing equipment
  • Mixing tanks
  • Vial handling systems
  • Agitators
  • Catalytic reactors
  • Personal digital assistants PDA
  • Distillation systems
  • Mass spectrometers
  • Plate filter presses
  • Programmable logic controllers PLC
  • Sludge dryers
  • Personal computers
  • Chromatographic scanning equipment
  • Benchtop centrifuges
  • Safety goggles
  • Lyophilizers
  • Gas absorbers
  • Vacuum pumps
  • Benchtop mixers
  • Surface analysis spectroscopes
  • Atomic force microscopes
  • Filtration systems
  • Distillation columns
  • Laboratory evaporaters