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Automation Risk Analysis

Will “Chemical Design Process Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Chemical Design Process Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Chemical Design Process Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Troubleshoot problems with chemical manufacturing processes.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Prepare estimate of production costs and production progress reports for management.

  • Develop computer models of chemical processes.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Monitor and analyze data from processes and experiments.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Design and plan layout of equipment.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

Technologies & Software

  • CD-adapco STAR-CAD
  • Microsoft Visual Basic
  • Microsoft Access
  • Computer aided manufacturing CAM software
  • Chempute Software VisiMix
  • Control Station ENGINEER
  • Microsoft PowerPoint
  • SoftLab PHEdesign
  • Microsoft Exchange
  • AutoCAD AI
  • Chempute Software EstPro
  • Dassault Systemes CATIA
  • Cerebro CerebroMix
  • EPCON International CHEMPRO Engineering Suite
  • Mistral (Mistral AI)
  • GE Fanuc Proficy Machine Edition
  • Prode PD-Plus
  • Autodesk AI
  • Gemini Code Assist
  • G&P Engineering Software PhysProps
  • Microsoft Visio
  • Autodesk AutoCAD
  • EPCON International SiNET
  • Microsoft Office software
  • Microsoft Visual C# .NET
  • Relational database software
  • Madison Technical Software Steampak
  • The MathWorks MATLAB
  • G&P Engineering Software EngVert
  • R
  • Applied Flow Technology AFT Fathom
  • Presentation software
  • Statistical software
  • Structured query language SQL
  • Supervisory control and data acquisition SCADA software
  • Chempute Software ChemDraw
  • Absorption process simulation software
  • Grok (xAI)
  • Spreadsheet software
  • Nova (Amazon)
  • Microsoft Excel
  • Applied Flow Technology AFT Arrow
  • Madison Technical Software Enviropak
  • Gemini (Google)
  • Chempute Software SuperPro Designer
  • Madison Technical Software Chempak Plus
  • Minitab
  • SAP software
  • AspenTech aspenONE
  • Laboratory information management system LIMS
  • ChatGPT (OpenAI)
  • ChemicaLogic SteamTab
  • Thermal Analysis Systems The Energy Analyst
  • GitHub Copilot
  • Microsoft Word
  • DeepSeek
  • Desktop publishing software
  • National Instruments LabVIEW
  • Perplexity AI
  • Qwen (Alibaba)
  • Llama (Meta)
  • PTC Creo Parametric
  • G&P Engineering Software PipeDrop
  • Chemstations CHEMCAD
  • C
  • Chempute Software Engineer's Aide SINET
  • Microsoft Project
  • C++
  • Computer aided design CAD software
  • Kimi (Moonshot AI)
  • Computer aided design and drafting CADD software
  • ANSYS AI Simulation
  • Dassault Systemes SolidWorks
  • Claude (Anthropic)
  • EPCON International SYSTEM 7 Process Explorer
  • Vial handling systems
  • Plate filter presses
  • Powder mixing equipment
  • Wet scrubbers
  • Catalytic reactors
  • Sludge dryers
  • Safety goggles
  • Benchtop mixers
  • Vacuum pumps
  • Distillation columns
  • Gas absorbers
  • Agitators
  • Laboratory evaporaters
  • Programmable logic controllers PLC
  • Distillation systems
  • Lyophilizers
  • Chromatographic scanning equipment
  • Heat exchangers
  • Personal computers
  • Filtration systems
  • Personal digital assistants PDA
  • Surface analysis spectroscopes
  • Mass spectrometers
  • Atomic force microscopes
  • Benchtop centrifuges
  • Mixing tanks