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Automation Risk Analysis

Will “Process Development Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Process Development Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Process Development Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Design and plan layout of equipment.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Develop computer models of chemical processes.

  • Prepare estimate of production costs and production progress reports for management.

  • Monitor and analyze data from processes and experiments.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Troubleshoot problems with chemical manufacturing processes.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

Technologies & Software

  • GE Fanuc Proficy Machine Edition
  • Chempute Software VisiMix
  • Microsoft PowerPoint
  • Chempute Software Engineer's Aide SINET
  • Llama (Meta)
  • Chempute Software EstPro
  • Claude (Anthropic)
  • Gemini (Google)
  • ANSYS AI Simulation
  • Computer aided manufacturing CAM software
  • Applied Flow Technology AFT Arrow
  • Thermal Analysis Systems The Energy Analyst
  • EPCON International SYSTEM 7 Process Explorer
  • Supervisory control and data acquisition SCADA software
  • National Instruments LabVIEW
  • Kimi (Moonshot AI)
  • ChatGPT (OpenAI)
  • Chempute Software ChemDraw
  • SoftLab PHEdesign
  • Microsoft Word
  • Chempute Software SuperPro Designer
  • Laboratory information management system LIMS
  • R
  • SAP software
  • Qwen (Alibaba)
  • Microsoft Exchange
  • Chemstations CHEMCAD
  • Computer aided design CAD software
  • Statistical software
  • Mistral (Mistral AI)
  • The MathWorks MATLAB
  • Madison Technical Software Steampak
  • Microsoft Visual C# .NET
  • Applied Flow Technology AFT Fathom
  • Presentation software
  • C++
  • AspenTech aspenONE
  • Nova (Amazon)
  • Perplexity AI
  • Microsoft Project
  • Minitab
  • Microsoft Office software
  • Cerebro CerebroMix
  • Microsoft Excel
  • GitHub Copilot
  • PTC Creo Parametric
  • DeepSeek
  • Absorption process simulation software
  • Microsoft Access
  • G&P Engineering Software PhysProps
  • Microsoft Visio
  • Relational database software
  • G&P Engineering Software EngVert
  • Desktop publishing software
  • Autodesk AI
  • Structured query language SQL
  • Madison Technical Software Enviropak
  • EPCON International SiNET
  • AutoCAD AI
  • Computer aided design and drafting CADD software
  • Spreadsheet software
  • Autodesk AutoCAD
  • G&P Engineering Software PipeDrop
  • C
  • Microsoft Visual Basic
  • Dassault Systemes CATIA
  • Madison Technical Software Chempak Plus
  • Dassault Systemes SolidWorks
  • EPCON International CHEMPRO Engineering Suite
  • Grok (xAI)
  • CD-adapco STAR-CAD
  • Gemini Code Assist
  • Prode PD-Plus
  • ChemicaLogic SteamTab
  • Control Station ENGINEER
  • Benchtop centrifuges
  • Personal digital assistants PDA
  • Chromatographic scanning equipment
  • Vial handling systems
  • Heat exchangers
  • Programmable logic controllers PLC
  • Safety goggles
  • Agitators
  • Atomic force microscopes
  • Personal computers
  • Laboratory evaporaters
  • Mass spectrometers
  • Lyophilizers
  • Gas absorbers
  • Powder mixing equipment
  • Distillation systems
  • Vacuum pumps
  • Benchtop mixers
  • Mixing tanks
  • Sludge dryers
  • Plate filter presses
  • Wet scrubbers
  • Surface analysis spectroscopes
  • Distillation columns
  • Catalytic reactors
  • Filtration systems