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Automation Risk Analysis

Will “Process Development Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Process Development Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Process Development Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Troubleshoot problems with chemical manufacturing processes.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Monitor and analyze data from processes and experiments.

  • Design and plan layout of equipment.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Develop computer models of chemical processes.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Prepare estimate of production costs and production progress reports for management.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

Technologies & Software

  • Madison Technical Software Chempak Plus
  • Dassault Systemes SolidWorks
  • Prode PD-Plus
  • Microsoft Exchange
  • EPCON International CHEMPRO Engineering Suite
  • G&P Engineering Software PipeDrop
  • G&P Engineering Software PhysProps
  • Computer aided design and drafting CADD software
  • The MathWorks MATLAB
  • Microsoft PowerPoint
  • EPCON International SYSTEM 7 Process Explorer
  • Madison Technical Software Enviropak
  • Perplexity AI
  • Microsoft Office software
  • Computer aided manufacturing CAM software
  • Microsoft Project
  • Applied Flow Technology AFT Fathom
  • Dassault Systemes CATIA
  • Computer aided design CAD software
  • ChemicaLogic SteamTab
  • Relational database software
  • Autodesk AutoCAD
  • Nova (Amazon)
  • GitHub Copilot
  • Autodesk AI
  • CD-adapco STAR-CAD
  • Desktop publishing software
  • GE Fanuc Proficy Machine Edition
  • Thermal Analysis Systems The Energy Analyst
  • Microsoft Word
  • PTC Creo Parametric
  • Presentation software
  • C++
  • Laboratory information management system LIMS
  • Absorption process simulation software
  • Structured query language SQL
  • SAP software
  • Chemstations CHEMCAD
  • Kimi (Moonshot AI)
  • Madison Technical Software Steampak
  • Chempute Software SuperPro Designer
  • AspenTech aspenONE
  • C
  • ANSYS AI Simulation
  • Microsoft Visual C# .NET
  • Microsoft Visio
  • Chempute Software ChemDraw
  • National Instruments LabVIEW
  • Gemini Code Assist
  • Chempute Software Engineer's Aide SINET
  • R
  • Chempute Software EstPro
  • DeepSeek
  • Microsoft Visual Basic
  • Microsoft Access
  • AutoCAD AI
  • Minitab
  • G&P Engineering Software EngVert
  • Statistical software
  • Chempute Software VisiMix
  • Spreadsheet software
  • Claude (Anthropic)
  • Qwen (Alibaba)
  • Grok (xAI)
  • EPCON International SiNET
  • Supervisory control and data acquisition SCADA software
  • Gemini (Google)
  • Llama (Meta)
  • Microsoft Excel
  • Mistral (Mistral AI)
  • Applied Flow Technology AFT Arrow
  • SoftLab PHEdesign
  • Control Station ENGINEER
  • Cerebro CerebroMix
  • ChatGPT (OpenAI)
  • Gas absorbers
  • Surface analysis spectroscopes
  • Personal computers
  • Laboratory evaporaters
  • Personal digital assistants PDA
  • Programmable logic controllers PLC
  • Filtration systems
  • Distillation systems
  • Sludge dryers
  • Mixing tanks
  • Agitators
  • Safety goggles
  • Powder mixing equipment
  • Atomic force microscopes
  • Lyophilizers
  • Heat exchangers
  • Mass spectrometers
  • Wet scrubbers
  • Chromatographic scanning equipment
  • Vacuum pumps
  • Vial handling systems
  • Benchtop mixers
  • Catalytic reactors
  • Distillation columns
  • Plate filter presses
  • Benchtop centrifuges