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Automation Risk Analysis

Will “Process Development Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Process Development Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Process Development Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Troubleshoot problems with chemical manufacturing processes.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Prepare estimate of production costs and production progress reports for management.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Design and plan layout of equipment.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Monitor and analyze data from processes and experiments.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Develop computer models of chemical processes.

Technologies & Software

  • G&P Engineering Software PhysProps
  • Dassault Systemes CATIA
  • GitHub Copilot
  • PTC Creo Parametric
  • Madison Technical Software Steampak
  • Gemini (Google)
  • Microsoft Office software
  • The MathWorks MATLAB
  • Presentation software
  • Supervisory control and data acquisition SCADA software
  • Laboratory information management system LIMS
  • Structured query language SQL
  • Chemstations CHEMCAD
  • R
  • ANSYS AI Simulation
  • Kimi (Moonshot AI)
  • C++
  • Microsoft Access
  • CD-adapco STAR-CAD
  • G&P Engineering Software EngVert
  • Applied Flow Technology AFT Arrow
  • Chempute Software SuperPro Designer
  • SAP software
  • AutoCAD AI
  • Microsoft Visual C# .NET
  • ChemicaLogic SteamTab
  • Gemini Code Assist
  • EPCON International SYSTEM 7 Process Explorer
  • Mistral (Mistral AI)
  • Cerebro CerebroMix
  • Chempute Software ChemDraw
  • Microsoft Visual Basic
  • Llama (Meta)
  • Nova (Amazon)
  • GE Fanuc Proficy Machine Edition
  • Desktop publishing software
  • Autodesk AutoCAD
  • Microsoft Exchange
  • Madison Technical Software Enviropak
  • EPCON International CHEMPRO Engineering Suite
  • C
  • Microsoft Excel
  • Computer aided design CAD software
  • Microsoft Word
  • ChatGPT (OpenAI)
  • Chempute Software EstPro
  • Control Station ENGINEER
  • Thermal Analysis Systems The Energy Analyst
  • Absorption process simulation software
  • Computer aided design and drafting CADD software
  • SoftLab PHEdesign
  • Qwen (Alibaba)
  • G&P Engineering Software PipeDrop
  • Perplexity AI
  • Statistical software
  • EPCON International SiNET
  • Autodesk AI
  • Microsoft Project
  • Chempute Software Engineer's Aide SINET
  • Prode PD-Plus
  • Madison Technical Software Chempak Plus
  • Chempute Software VisiMix
  • Claude (Anthropic)
  • Microsoft PowerPoint
  • Minitab
  • AspenTech aspenONE
  • National Instruments LabVIEW
  • DeepSeek
  • Dassault Systemes SolidWorks
  • Microsoft Visio
  • Relational database software
  • Computer aided manufacturing CAM software
  • Spreadsheet software
  • Grok (xAI)
  • Applied Flow Technology AFT Fathom
  • Programmable logic controllers PLC
  • Atomic force microscopes
  • Laboratory evaporaters
  • Gas absorbers
  • Safety goggles
  • Filtration systems
  • Surface analysis spectroscopes
  • Powder mixing equipment
  • Lyophilizers
  • Personal computers
  • Sludge dryers
  • Plate filter presses
  • Distillation columns
  • Distillation systems
  • Vacuum pumps
  • Benchtop mixers
  • Benchtop centrifuges
  • Catalytic reactors
  • Personal digital assistants PDA
  • Agitators
  • Chromatographic scanning equipment
  • Heat exchangers
  • Mixing tanks
  • Mass spectrometers
  • Vial handling systems
  • Wet scrubbers