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Automation Risk Analysis

Will “Process Improvement Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Process Improvement Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Process Improvement Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Prepare estimate of production costs and production progress reports for management.

  • Develop computer models of chemical processes.

  • Design and plan layout of equipment.

  • Monitor and analyze data from processes and experiments.

  • Troubleshoot problems with chemical manufacturing processes.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

Technologies & Software

  • R
  • EPCON International CHEMPRO Engineering Suite
  • DeepSeek
  • Applied Flow Technology AFT Fathom
  • C++
  • Computer aided design CAD software
  • Minitab
  • AutoCAD AI
  • Desktop publishing software
  • Computer aided design and drafting CADD software
  • The MathWorks MATLAB
  • Structured query language SQL
  • Laboratory information management system LIMS
  • Thermal Analysis Systems The Energy Analyst
  • AspenTech aspenONE
  • Chempute Software Engineer's Aide SINET
  • Nova (Amazon)
  • PTC Creo Parametric
  • Madison Technical Software Enviropak
  • Perplexity AI
  • Claude (Anthropic)
  • Mistral (Mistral AI)
  • G&P Engineering Software PhysProps
  • Microsoft Project
  • GitHub Copilot
  • Madison Technical Software Steampak
  • Autodesk AI
  • Microsoft PowerPoint
  • EPCON International SiNET
  • Presentation software
  • ChatGPT (OpenAI)
  • Dassault Systemes SolidWorks
  • Applied Flow Technology AFT Arrow
  • Gemini (Google)
  • Statistical software
  • Grok (xAI)
  • ANSYS AI Simulation
  • Absorption process simulation software
  • EPCON International SYSTEM 7 Process Explorer
  • Llama (Meta)
  • CD-adapco STAR-CAD
  • Microsoft Visual C# .NET
  • Qwen (Alibaba)
  • Kimi (Moonshot AI)
  • National Instruments LabVIEW
  • Cerebro CerebroMix
  • Microsoft Word
  • SAP software
  • Prode PD-Plus
  • Gemini Code Assist
  • Microsoft Office software
  • C
  • Microsoft Visual Basic
  • Autodesk AutoCAD
  • Supervisory control and data acquisition SCADA software
  • Computer aided manufacturing CAM software
  • Control Station ENGINEER
  • Madison Technical Software Chempak Plus
  • Microsoft Access
  • Microsoft Excel
  • ChemicaLogic SteamTab
  • Dassault Systemes CATIA
  • SoftLab PHEdesign
  • G&P Engineering Software PipeDrop
  • Microsoft Exchange
  • Spreadsheet software
  • Chempute Software SuperPro Designer
  • Chempute Software EstPro
  • Chempute Software VisiMix
  • Chemstations CHEMCAD
  • Microsoft Visio
  • Chempute Software ChemDraw
  • G&P Engineering Software EngVert
  • GE Fanuc Proficy Machine Edition
  • Relational database software
  • Mass spectrometers
  • Catalytic reactors
  • Gas absorbers
  • Vacuum pumps
  • Atomic force microscopes
  • Wet scrubbers
  • Benchtop mixers
  • Personal digital assistants PDA
  • Distillation columns
  • Vial handling systems
  • Programmable logic controllers PLC
  • Chromatographic scanning equipment
  • Mixing tanks
  • Filtration systems
  • Surface analysis spectroscopes
  • Agitators
  • Lyophilizers
  • Benchtop centrifuges
  • Distillation systems
  • Safety goggles
  • Laboratory evaporaters
  • Plate filter presses
  • Heat exchangers
  • Personal computers
  • Powder mixing equipment
  • Sludge dryers