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Automation Risk Analysis

Will “Process Improvement Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Process Improvement Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Process Improvement Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Develop computer models of chemical processes.

  • Monitor and analyze data from processes and experiments.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Design and plan layout of equipment.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Prepare estimate of production costs and production progress reports for management.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Troubleshoot problems with chemical manufacturing processes.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

Technologies & Software

  • Computer aided design and drafting CADD software
  • G&P Engineering Software PhysProps
  • Spreadsheet software
  • Computer aided manufacturing CAM software
  • Qwen (Alibaba)
  • R
  • Desktop publishing software
  • Madison Technical Software Chempak Plus
  • Autodesk AutoCAD
  • Gemini Code Assist
  • Nova (Amazon)
  • Control Station ENGINEER
  • Presentation software
  • Chemstations CHEMCAD
  • CD-adapco STAR-CAD
  • Chempute Software Engineer's Aide SINET
  • The MathWorks MATLAB
  • Gemini (Google)
  • G&P Engineering Software PipeDrop
  • Dassault Systemes CATIA
  • Microsoft Office software
  • Applied Flow Technology AFT Fathom
  • Grok (xAI)
  • SAP software
  • ANSYS AI Simulation
  • Chempute Software EstPro
  • Madison Technical Software Enviropak
  • Microsoft Exchange
  • AutoCAD AI
  • Microsoft PowerPoint
  • Microsoft Visual C# .NET
  • Thermal Analysis Systems The Energy Analyst
  • Microsoft Word
  • Computer aided design CAD software
  • Perplexity AI
  • EPCON International SiNET
  • Applied Flow Technology AFT Arrow
  • GitHub Copilot
  • Autodesk AI
  • C
  • Chempute Software ChemDraw
  • Microsoft Project
  • Dassault Systemes SolidWorks
  • C++
  • Prode PD-Plus
  • Minitab
  • Laboratory information management system LIMS
  • Statistical software
  • National Instruments LabVIEW
  • Kimi (Moonshot AI)
  • Mistral (Mistral AI)
  • Microsoft Access
  • Supervisory control and data acquisition SCADA software
  • AspenTech aspenONE
  • PTC Creo Parametric
  • SoftLab PHEdesign
  • Llama (Meta)
  • ChatGPT (OpenAI)
  • Chempute Software SuperPro Designer
  • Claude (Anthropic)
  • GE Fanuc Proficy Machine Edition
  • Microsoft Visual Basic
  • EPCON International CHEMPRO Engineering Suite
  • Microsoft Excel
  • Chempute Software VisiMix
  • Cerebro CerebroMix
  • Absorption process simulation software
  • Relational database software
  • Madison Technical Software Steampak
  • Structured query language SQL
  • Microsoft Visio
  • G&P Engineering Software EngVert
  • ChemicaLogic SteamTab
  • DeepSeek
  • EPCON International SYSTEM 7 Process Explorer
  • Catalytic reactors
  • Benchtop centrifuges
  • Mixing tanks
  • Filtration systems
  • Lyophilizers
  • Wet scrubbers
  • Distillation columns
  • Heat exchangers
  • Sludge dryers
  • Personal digital assistants PDA
  • Chromatographic scanning equipment
  • Powder mixing equipment
  • Personal computers
  • Benchtop mixers
  • Laboratory evaporaters
  • Distillation systems
  • Vial handling systems
  • Gas absorbers
  • Agitators
  • Plate filter presses
  • Programmable logic controllers PLC
  • Atomic force microscopes
  • Vacuum pumps
  • Surface analysis spectroscopes
  • Mass spectrometers
  • Safety goggles