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Automation Risk Analysis

Will “Process Improvement Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Process Improvement Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Process Improvement Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Develop computer models of chemical processes.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Monitor and analyze data from processes and experiments.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Troubleshoot problems with chemical manufacturing processes.

  • Design and plan layout of equipment.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Prepare estimate of production costs and production progress reports for management.

Technologies & Software

  • Nova (Amazon)
  • Chempute Software VisiMix
  • GE Fanuc Proficy Machine Edition
  • Computer aided manufacturing CAM software
  • Presentation software
  • Madison Technical Software Steampak
  • Microsoft Exchange
  • AutoCAD AI
  • Supervisory control and data acquisition SCADA software
  • CD-adapco STAR-CAD
  • Chempute Software Engineer's Aide SINET
  • Microsoft Word
  • DeepSeek
  • Mistral (Mistral AI)
  • C
  • Microsoft Access
  • SAP software
  • ChatGPT (OpenAI)
  • Chempute Software SuperPro Designer
  • Gemini Code Assist
  • Microsoft Office software
  • PTC Creo Parametric
  • Perplexity AI
  • SoftLab PHEdesign
  • Thermal Analysis Systems The Energy Analyst
  • Qwen (Alibaba)
  • Cerebro CerebroMix
  • ChemicaLogic SteamTab
  • ANSYS AI Simulation
  • Chemstations CHEMCAD
  • Llama (Meta)
  • Relational database software
  • Applied Flow Technology AFT Arrow
  • Minitab
  • Microsoft Visual Basic
  • Kimi (Moonshot AI)
  • The MathWorks MATLAB
  • Dassault Systemes CATIA
  • Spreadsheet software
  • EPCON International SYSTEM 7 Process Explorer
  • Microsoft Project
  • Prode PD-Plus
  • EPCON International SiNET
  • Control Station ENGINEER
  • Chempute Software ChemDraw
  • Dassault Systemes SolidWorks
  • G&P Engineering Software PhysProps
  • AspenTech aspenONE
  • Grok (xAI)
  • R
  • GitHub Copilot
  • Microsoft Visio
  • Computer aided design CAD software
  • Structured query language SQL
  • EPCON International CHEMPRO Engineering Suite
  • Claude (Anthropic)
  • Microsoft PowerPoint
  • Laboratory information management system LIMS
  • Applied Flow Technology AFT Fathom
  • Gemini (Google)
  • C++
  • G&P Engineering Software PipeDrop
  • Statistical software
  • Desktop publishing software
  • Madison Technical Software Enviropak
  • National Instruments LabVIEW
  • Computer aided design and drafting CADD software
  • Autodesk AutoCAD
  • Autodesk AI
  • Madison Technical Software Chempak Plus
  • Microsoft Excel
  • Absorption process simulation software
  • G&P Engineering Software EngVert
  • Chempute Software EstPro
  • Microsoft Visual C# .NET
  • Distillation columns
  • Safety goggles
  • Benchtop mixers
  • Plate filter presses
  • Benchtop centrifuges
  • Atomic force microscopes
  • Agitators
  • Surface analysis spectroscopes
  • Programmable logic controllers PLC
  • Catalytic reactors
  • Chromatographic scanning equipment
  • Powder mixing equipment
  • Distillation systems
  • Heat exchangers
  • Wet scrubbers
  • Laboratory evaporaters
  • Mass spectrometers
  • Vial handling systems
  • Personal digital assistants PDA
  • Vacuum pumps
  • Personal computers
  • Gas absorbers
  • Lyophilizers
  • Sludge dryers
  • Mixing tanks
  • Filtration systems