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Automation Risk Analysis

Will “Process Improvement Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Process Improvement Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Process Improvement Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Monitor and analyze data from processes and experiments.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Troubleshoot problems with chemical manufacturing processes.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Prepare estimate of production costs and production progress reports for management.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Develop computer models of chemical processes.

  • Design and plan layout of equipment.

Technologies & Software

  • Microsoft Project
  • C++
  • SAP software
  • Microsoft Exchange
  • Madison Technical Software Enviropak
  • Chemstations CHEMCAD
  • Computer aided design CAD software
  • Gemini Code Assist
  • Chempute Software EstPro
  • Microsoft Access
  • Perplexity AI
  • Gemini (Google)
  • Desktop publishing software
  • Microsoft Excel
  • Microsoft Visio
  • ANSYS AI Simulation
  • Minitab
  • Absorption process simulation software
  • Laboratory information management system LIMS
  • AspenTech aspenONE
  • Llama (Meta)
  • G&P Engineering Software PipeDrop
  • Computer aided design and drafting CADD software
  • Autodesk AI
  • G&P Engineering Software PhysProps
  • PTC Creo Parametric
  • Chempute Software Engineer's Aide SINET
  • Madison Technical Software Steampak
  • Dassault Systemes SolidWorks
  • G&P Engineering Software EngVert
  • AutoCAD AI
  • Autodesk AutoCAD
  • ChatGPT (OpenAI)
  • Structured query language SQL
  • Presentation software
  • Microsoft Office software
  • Nova (Amazon)
  • Statistical software
  • Mistral (Mistral AI)
  • Computer aided manufacturing CAM software
  • Dassault Systemes CATIA
  • Microsoft PowerPoint
  • EPCON International CHEMPRO Engineering Suite
  • Chempute Software ChemDraw
  • Chempute Software VisiMix
  • Chempute Software SuperPro Designer
  • R
  • GE Fanuc Proficy Machine Edition
  • Microsoft Visual Basic
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • C
  • GitHub Copilot
  • Microsoft Word
  • Claude (Anthropic)
  • Control Station ENGINEER
  • CD-adapco STAR-CAD
  • Spreadsheet software
  • National Instruments LabVIEW
  • Microsoft Visual C# .NET
  • Thermal Analysis Systems The Energy Analyst
  • Prode PD-Plus
  • The MathWorks MATLAB
  • SoftLab PHEdesign
  • Supervisory control and data acquisition SCADA software
  • Applied Flow Technology AFT Fathom
  • Applied Flow Technology AFT Arrow
  • ChemicaLogic SteamTab
  • Relational database software
  • Madison Technical Software Chempak Plus
  • EPCON International SYSTEM 7 Process Explorer
  • Qwen (Alibaba)
  • DeepSeek
  • EPCON International SiNET
  • Cerebro CerebroMix
  • Heat exchangers
  • Lyophilizers
  • Powder mixing equipment
  • Benchtop mixers
  • Catalytic reactors
  • Vacuum pumps
  • Programmable logic controllers PLC
  • Mass spectrometers
  • Plate filter presses
  • Benchtop centrifuges
  • Surface analysis spectroscopes
  • Distillation systems
  • Atomic force microscopes
  • Wet scrubbers
  • Laboratory evaporaters
  • Safety goggles
  • Distillation columns
  • Chromatographic scanning equipment
  • Vial handling systems
  • Personal computers
  • Agitators
  • Gas absorbers
  • Filtration systems
  • Personal digital assistants PDA
  • Sludge dryers
  • Mixing tanks