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Automation Risk Analysis

Will “Plant Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Plant Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Plant Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Monitor and analyze data from processes and experiments.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Design and plan layout of equipment.

  • Prepare estimate of production costs and production progress reports for management.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Develop computer models of chemical processes.

  • Troubleshoot problems with chemical manufacturing processes.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

Technologies & Software

  • PTC Creo Parametric
  • Madison Technical Software Steampak
  • National Instruments LabVIEW
  • ChatGPT (OpenAI)
  • Microsoft PowerPoint
  • Microsoft Excel
  • Chempute Software SuperPro Designer
  • Chempute Software VisiMix
  • G&P Engineering Software PhysProps
  • Computer aided manufacturing CAM software
  • Kimi (Moonshot AI)
  • Microsoft Exchange
  • GitHub Copilot
  • CD-adapco STAR-CAD
  • AutoCAD AI
  • Chempute Software EstPro
  • The MathWorks MATLAB
  • Chempute Software Engineer's Aide SINET
  • Supervisory control and data acquisition SCADA software
  • Chemstations CHEMCAD
  • EPCON International CHEMPRO Engineering Suite
  • Statistical software
  • Microsoft Visio
  • Computer aided design CAD software
  • Perplexity AI
  • Prode PD-Plus
  • Cerebro CerebroMix
  • AspenTech aspenONE
  • Microsoft Word
  • C++
  • C
  • Computer aided design and drafting CADD software
  • Llama (Meta)
  • GE Fanuc Proficy Machine Edition
  • Chempute Software ChemDraw
  • Gemini (Google)
  • ANSYS AI Simulation
  • SAP software
  • Absorption process simulation software
  • G&P Engineering Software EngVert
  • Presentation software
  • Microsoft Project
  • Microsoft Access
  • Structured query language SQL
  • Madison Technical Software Enviropak
  • Nova (Amazon)
  • Dassault Systemes SolidWorks
  • Microsoft Office software
  • SoftLab PHEdesign
  • Thermal Analysis Systems The Energy Analyst
  • Madison Technical Software Chempak Plus
  • DeepSeek
  • Autodesk AI
  • Spreadsheet software
  • EPCON International SiNET
  • R
  • Autodesk AutoCAD
  • Applied Flow Technology AFT Fathom
  • Relational database software
  • Qwen (Alibaba)
  • ChemicaLogic SteamTab
  • Gemini Code Assist
  • Laboratory information management system LIMS
  • Mistral (Mistral AI)
  • Dassault Systemes CATIA
  • G&P Engineering Software PipeDrop
  • Claude (Anthropic)
  • Desktop publishing software
  • EPCON International SYSTEM 7 Process Explorer
  • Microsoft Visual Basic
  • Minitab
  • Control Station ENGINEER
  • Grok (xAI)
  • Applied Flow Technology AFT Arrow
  • Microsoft Visual C# .NET
  • Lyophilizers
  • Sludge dryers
  • Benchtop centrifuges
  • Catalytic reactors
  • Agitators
  • Powder mixing equipment
  • Distillation columns
  • Mixing tanks
  • Vacuum pumps
  • Distillation systems
  • Personal computers
  • Chromatographic scanning equipment
  • Personal digital assistants PDA
  • Surface analysis spectroscopes
  • Mass spectrometers
  • Plate filter presses
  • Filtration systems
  • Programmable logic controllers PLC
  • Gas absorbers
  • Benchtop mixers
  • Vial handling systems
  • Safety goggles
  • Heat exchangers
  • Atomic force microscopes
  • Wet scrubbers
  • Laboratory evaporaters