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Automation Risk Analysis

Will “Plant Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Plant Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Plant Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Develop computer models of chemical processes.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Monitor and analyze data from processes and experiments.

  • Design and plan layout of equipment.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Troubleshoot problems with chemical manufacturing processes.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Prepare estimate of production costs and production progress reports for management.

Technologies & Software

  • EPCON International SiNET
  • Microsoft Visual C# .NET
  • Chempute Software VisiMix
  • Control Station ENGINEER
  • Desktop publishing software
  • Chempute Software SuperPro Designer
  • GitHub Copilot
  • G&P Engineering Software EngVert
  • Llama (Meta)
  • Microsoft PowerPoint
  • Dassault Systemes SolidWorks
  • Statistical software
  • AutoCAD AI
  • Grok (xAI)
  • Computer aided manufacturing CAM software
  • Presentation software
  • C++
  • Microsoft Access
  • PTC Creo Parametric
  • Laboratory information management system LIMS
  • ChatGPT (OpenAI)
  • Gemini Code Assist
  • Madison Technical Software Chempak Plus
  • G&P Engineering Software PipeDrop
  • AspenTech aspenONE
  • Chempute Software Engineer's Aide SINET
  • ANSYS AI Simulation
  • Relational database software
  • Computer aided design CAD software
  • Computer aided design and drafting CADD software
  • Chempute Software EstPro
  • Chemstations CHEMCAD
  • C
  • Spreadsheet software
  • Microsoft Office software
  • Microsoft Word
  • Thermal Analysis Systems The Energy Analyst
  • Microsoft Visio
  • SAP software
  • National Instruments LabVIEW
  • Structured query language SQL
  • Mistral (Mistral AI)
  • Claude (Anthropic)
  • Madison Technical Software Enviropak
  • Microsoft Project
  • Kimi (Moonshot AI)
  • ChemicaLogic SteamTab
  • Madison Technical Software Steampak
  • Applied Flow Technology AFT Arrow
  • EPCON International SYSTEM 7 Process Explorer
  • G&P Engineering Software PhysProps
  • Chempute Software ChemDraw
  • Supervisory control and data acquisition SCADA software
  • Applied Flow Technology AFT Fathom
  • Cerebro CerebroMix
  • The MathWorks MATLAB
  • Autodesk AI
  • Microsoft Exchange
  • Autodesk AutoCAD
  • Gemini (Google)
  • Dassault Systemes CATIA
  • Qwen (Alibaba)
  • R
  • SoftLab PHEdesign
  • Absorption process simulation software
  • Microsoft Excel
  • Nova (Amazon)
  • CD-adapco STAR-CAD
  • Microsoft Visual Basic
  • DeepSeek
  • GE Fanuc Proficy Machine Edition
  • Perplexity AI
  • EPCON International CHEMPRO Engineering Suite
  • Prode PD-Plus
  • Minitab
  • Chromatographic scanning equipment
  • Programmable logic controllers PLC
  • Lyophilizers
  • Sludge dryers
  • Benchtop mixers
  • Distillation columns
  • Wet scrubbers
  • Agitators
  • Powder mixing equipment
  • Filtration systems
  • Benchtop centrifuges
  • Surface analysis spectroscopes
  • Personal digital assistants PDA
  • Atomic force microscopes
  • Vial handling systems
  • Distillation systems
  • Gas absorbers
  • Mixing tanks
  • Mass spectrometers
  • Plate filter presses
  • Heat exchangers
  • Catalytic reactors
  • Personal computers
  • Vacuum pumps
  • Safety goggles
  • Laboratory evaporaters