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Automation Risk Analysis

Will “Plant Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Plant Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Plant Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Prepare estimate of production costs and production progress reports for management.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Troubleshoot problems with chemical manufacturing processes.

  • Monitor and analyze data from processes and experiments.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Develop computer models of chemical processes.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Design and plan layout of equipment.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

Technologies & Software

  • Microsoft Office software
  • CD-adapco STAR-CAD
  • Spreadsheet software
  • Autodesk AI
  • Chempute Software SuperPro Designer
  • SoftLab PHEdesign
  • Microsoft Visual C# .NET
  • ANSYS AI Simulation
  • Microsoft Word
  • Madison Technical Software Chempak Plus
  • Madison Technical Software Enviropak
  • Relational database software
  • Gemini (Google)
  • Statistical software
  • Perplexity AI
  • AspenTech aspenONE
  • Microsoft Access
  • Llama (Meta)
  • Chemstations CHEMCAD
  • Microsoft Excel
  • Prode PD-Plus
  • Thermal Analysis Systems The Energy Analyst
  • G&P Engineering Software PhysProps
  • Nova (Amazon)
  • The MathWorks MATLAB
  • Madison Technical Software Steampak
  • Grok (xAI)
  • Computer aided design CAD software
  • Microsoft Exchange
  • ChemicaLogic SteamTab
  • EPCON International SiNET
  • Cerebro CerebroMix
  • AutoCAD AI
  • Computer aided design and drafting CADD software
  • Microsoft Visio
  • DeepSeek
  • Gemini Code Assist
  • R
  • Applied Flow Technology AFT Fathom
  • PTC Creo Parametric
  • ChatGPT (OpenAI)
  • Kimi (Moonshot AI)
  • G&P Engineering Software EngVert
  • Supervisory control and data acquisition SCADA software
  • Mistral (Mistral AI)
  • Claude (Anthropic)
  • C++
  • Minitab
  • EPCON International SYSTEM 7 Process Explorer
  • C
  • GE Fanuc Proficy Machine Edition
  • Absorption process simulation software
  • Autodesk AutoCAD
  • GitHub Copilot
  • Chempute Software VisiMix
  • Dassault Systemes SolidWorks
  • Chempute Software ChemDraw
  • Desktop publishing software
  • Laboratory information management system LIMS
  • Microsoft PowerPoint
  • Presentation software
  • Chempute Software Engineer's Aide SINET
  • Qwen (Alibaba)
  • Microsoft Project
  • Microsoft Visual Basic
  • Dassault Systemes CATIA
  • Computer aided manufacturing CAM software
  • Structured query language SQL
  • Chempute Software EstPro
  • Applied Flow Technology AFT Arrow
  • Control Station ENGINEER
  • G&P Engineering Software PipeDrop
  • National Instruments LabVIEW
  • SAP software
  • EPCON International CHEMPRO Engineering Suite
  • Catalytic reactors
  • Chromatographic scanning equipment
  • Mass spectrometers
  • Wet scrubbers
  • Personal computers
  • Distillation systems
  • Vial handling systems
  • Agitators
  • Benchtop mixers
  • Surface analysis spectroscopes
  • Atomic force microscopes
  • Safety goggles
  • Heat exchangers
  • Filtration systems
  • Lyophilizers
  • Distillation columns
  • Laboratory evaporaters
  • Plate filter presses
  • Programmable logic controllers PLC
  • Gas absorbers
  • Sludge dryers
  • Benchtop centrifuges
  • Mixing tanks
  • Powder mixing equipment
  • Personal digital assistants PDA
  • Vacuum pumps