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Automation Risk Analysis

Will “Process Application Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Process Application Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Process Application Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Troubleshoot problems with chemical manufacturing processes.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Design and plan layout of equipment.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Monitor and analyze data from processes and experiments.

  • Prepare estimate of production costs and production progress reports for management.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Develop computer models of chemical processes.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

Technologies & Software

  • Gemini Code Assist
  • Absorption process simulation software
  • Computer aided design CAD software
  • Claude (Anthropic)
  • Computer aided design and drafting CADD software
  • SAP software
  • Spreadsheet software
  • Minitab
  • Gemini (Google)
  • Autodesk AI
  • Llama (Meta)
  • GitHub Copilot
  • Madison Technical Software Enviropak
  • Presentation software
  • Perplexity AI
  • G&P Engineering Software PipeDrop
  • Qwen (Alibaba)
  • C++
  • AspenTech aspenONE
  • Microsoft Visual C# .NET
  • National Instruments LabVIEW
  • G&P Engineering Software PhysProps
  • The MathWorks MATLAB
  • Dassault Systemes CATIA
  • G&P Engineering Software EngVert
  • Chempute Software ChemDraw
  • Mistral (Mistral AI)
  • PTC Creo Parametric
  • ChatGPT (OpenAI)
  • EPCON International CHEMPRO Engineering Suite
  • GE Fanuc Proficy Machine Edition
  • Thermal Analysis Systems The Energy Analyst
  • SoftLab PHEdesign
  • Microsoft Excel
  • Madison Technical Software Chempak Plus
  • Prode PD-Plus
  • Microsoft Visio
  • Nova (Amazon)
  • Kimi (Moonshot AI)
  • Applied Flow Technology AFT Arrow
  • Cerebro CerebroMix
  • C
  • Microsoft Visual Basic
  • EPCON International SYSTEM 7 Process Explorer
  • Structured query language SQL
  • Applied Flow Technology AFT Fathom
  • ChemicaLogic SteamTab
  • Autodesk AutoCAD
  • Madison Technical Software Steampak
  • R
  • Desktop publishing software
  • DeepSeek
  • Microsoft Exchange
  • Chemstations CHEMCAD
  • Relational database software
  • Microsoft PowerPoint
  • Dassault Systemes SolidWorks
  • Chempute Software Engineer's Aide SINET
  • EPCON International SiNET
  • Computer aided manufacturing CAM software
  • Statistical software
  • Microsoft Word
  • Chempute Software SuperPro Designer
  • Microsoft Project
  • Supervisory control and data acquisition SCADA software
  • Control Station ENGINEER
  • CD-adapco STAR-CAD
  • AutoCAD AI
  • Microsoft Access
  • Grok (xAI)
  • Microsoft Office software
  • Chempute Software EstPro
  • Chempute Software VisiMix
  • ANSYS AI Simulation
  • Laboratory information management system LIMS
  • Laboratory evaporaters
  • Surface analysis spectroscopes
  • Mixing tanks
  • Chromatographic scanning equipment
  • Filtration systems
  • Programmable logic controllers PLC
  • Heat exchangers
  • Personal digital assistants PDA
  • Powder mixing equipment
  • Vacuum pumps
  • Benchtop mixers
  • Catalytic reactors
  • Atomic force microscopes
  • Gas absorbers
  • Wet scrubbers
  • Mass spectrometers
  • Vial handling systems
  • Benchtop centrifuges
  • Safety goggles
  • Agitators
  • Sludge dryers
  • Distillation systems
  • Personal computers
  • Plate filter presses
  • Lyophilizers
  • Distillation columns