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Automation Risk Analysis

Will “Controls Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Controls Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Controls Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Design and plan layout of equipment.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Prepare estimate of production costs and production progress reports for management.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Monitor and analyze data from processes and experiments.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Troubleshoot problems with chemical manufacturing processes.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Develop computer models of chemical processes.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

Technologies & Software

  • Qwen (Alibaba)
  • Nova (Amazon)
  • Minitab
  • ChemicaLogic SteamTab
  • Microsoft Excel
  • SoftLab PHEdesign
  • Perplexity AI
  • Dassault Systemes CATIA
  • GE Fanuc Proficy Machine Edition
  • Madison Technical Software Chempak Plus
  • G&P Engineering Software PipeDrop
  • National Instruments LabVIEW
  • Microsoft Exchange
  • Chemstations CHEMCAD
  • GitHub Copilot
  • Microsoft Access
  • Prode PD-Plus
  • Mistral (Mistral AI)
  • Computer aided manufacturing CAM software
  • Microsoft Word
  • Microsoft PowerPoint
  • Autodesk AI
  • Microsoft Visual C# .NET
  • Chempute Software VisiMix
  • Chempute Software ChemDraw
  • G&P Engineering Software PhysProps
  • Absorption process simulation software
  • ANSYS AI Simulation
  • Desktop publishing software
  • Control Station ENGINEER
  • ChatGPT (OpenAI)
  • EPCON International SiNET
  • Presentation software
  • Chempute Software Engineer's Aide SINET
  • Autodesk AutoCAD
  • Microsoft Visual Basic
  • Laboratory information management system LIMS
  • Applied Flow Technology AFT Fathom
  • SAP software
  • Relational database software
  • EPCON International CHEMPRO Engineering Suite
  • Computer aided design and drafting CADD software
  • Dassault Systemes SolidWorks
  • Gemini Code Assist
  • Grok (xAI)
  • Gemini (Google)
  • Kimi (Moonshot AI)
  • Statistical software
  • C
  • Microsoft Office software
  • Computer aided design CAD software
  • Spreadsheet software
  • Microsoft Visio
  • AspenTech aspenONE
  • C++
  • CD-adapco STAR-CAD
  • Supervisory control and data acquisition SCADA software
  • Structured query language SQL
  • EPCON International SYSTEM 7 Process Explorer
  • Chempute Software EstPro
  • Madison Technical Software Steampak
  • Microsoft Project
  • Llama (Meta)
  • The MathWorks MATLAB
  • DeepSeek
  • Chempute Software SuperPro Designer
  • R
  • Applied Flow Technology AFT Arrow
  • Claude (Anthropic)
  • Cerebro CerebroMix
  • Madison Technical Software Enviropak
  • G&P Engineering Software EngVert
  • Thermal Analysis Systems The Energy Analyst
  • PTC Creo Parametric
  • AutoCAD AI
  • Heat exchangers
  • Distillation columns
  • Catalytic reactors
  • Safety goggles
  • Sludge dryers
  • Programmable logic controllers PLC
  • Vial handling systems
  • Gas absorbers
  • Lyophilizers
  • Atomic force microscopes
  • Benchtop centrifuges
  • Wet scrubbers
  • Mixing tanks
  • Powder mixing equipment
  • Personal digital assistants PDA
  • Filtration systems
  • Laboratory evaporaters
  • Plate filter presses
  • Vacuum pumps
  • Personal computers
  • Agitators
  • Chromatographic scanning equipment
  • Benchtop mixers
  • Surface analysis spectroscopes
  • Distillation systems
  • Mass spectrometers