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Automation Risk Analysis

Will “Controls Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Controls Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Controls Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Troubleshoot problems with chemical manufacturing processes.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Monitor and analyze data from processes and experiments.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Develop computer models of chemical processes.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Design and plan layout of equipment.

  • Prepare estimate of production costs and production progress reports for management.

Technologies & Software

  • Control Station ENGINEER
  • SoftLab PHEdesign
  • Chemstations CHEMCAD
  • G&P Engineering Software EngVert
  • Microsoft Word
  • Spreadsheet software
  • C
  • Cerebro CerebroMix
  • Gemini (Google)
  • Microsoft PowerPoint
  • Microsoft Exchange
  • Gemini Code Assist
  • Microsoft Excel
  • Microsoft Visual Basic
  • ChemicaLogic SteamTab
  • Computer aided design CAD software
  • R
  • Microsoft Project
  • ANSYS AI Simulation
  • C++
  • Presentation software
  • Chempute Software VisiMix
  • Computer aided manufacturing CAM software
  • G&P Engineering Software PipeDrop
  • Applied Flow Technology AFT Arrow
  • Llama (Meta)
  • Dassault Systemes CATIA
  • Computer aided design and drafting CADD software
  • Autodesk AI
  • Chempute Software EstPro
  • SAP software
  • Chempute Software ChemDraw
  • Madison Technical Software Enviropak
  • Chempute Software Engineer's Aide SINET
  • DeepSeek
  • Supervisory control and data acquisition SCADA software
  • National Instruments LabVIEW
  • Nova (Amazon)
  • The MathWorks MATLAB
  • EPCON International SYSTEM 7 Process Explorer
  • Microsoft Office software
  • AspenTech aspenONE
  • Mistral (Mistral AI)
  • CD-adapco STAR-CAD
  • Grok (xAI)
  • Autodesk AutoCAD
  • Claude (Anthropic)
  • Desktop publishing software
  • G&P Engineering Software PhysProps
  • Microsoft Visio
  • Statistical software
  • Prode PD-Plus
  • Laboratory information management system LIMS
  • EPCON International CHEMPRO Engineering Suite
  • Kimi (Moonshot AI)
  • AutoCAD AI
  • Perplexity AI
  • ChatGPT (OpenAI)
  • Microsoft Visual C# .NET
  • Thermal Analysis Systems The Energy Analyst
  • Minitab
  • Qwen (Alibaba)
  • EPCON International SiNET
  • Absorption process simulation software
  • Applied Flow Technology AFT Fathom
  • Relational database software
  • Structured query language SQL
  • Chempute Software SuperPro Designer
  • Microsoft Access
  • PTC Creo Parametric
  • GE Fanuc Proficy Machine Edition
  • GitHub Copilot
  • Madison Technical Software Steampak
  • Dassault Systemes SolidWorks
  • Madison Technical Software Chempak Plus
  • Mixing tanks
  • Distillation systems
  • Chromatographic scanning equipment
  • Personal computers
  • Sludge dryers
  • Laboratory evaporaters
  • Personal digital assistants PDA
  • Programmable logic controllers PLC
  • Wet scrubbers
  • Safety goggles
  • Agitators
  • Vacuum pumps
  • Mass spectrometers
  • Benchtop mixers
  • Benchtop centrifuges
  • Powder mixing equipment
  • Heat exchangers
  • Filtration systems
  • Vial handling systems
  • Catalytic reactors
  • Lyophilizers
  • Atomic force microscopes
  • Distillation columns
  • Gas absorbers
  • Plate filter presses
  • Surface analysis spectroscopes