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Automation Risk Analysis

Will “Controls Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Controls Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Controls Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Prepare estimate of production costs and production progress reports for management.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Monitor and analyze data from processes and experiments.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Design and plan layout of equipment.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Troubleshoot problems with chemical manufacturing processes.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Develop computer models of chemical processes.

Technologies & Software

  • Computer aided manufacturing CAM software
  • Structured query language SQL
  • Chempute Software SuperPro Designer
  • Prode PD-Plus
  • Supervisory control and data acquisition SCADA software
  • Laboratory information management system LIMS
  • Madison Technical Software Enviropak
  • Autodesk AI
  • ChatGPT (OpenAI)
  • G&P Engineering Software PipeDrop
  • National Instruments LabVIEW
  • EPCON International SYSTEM 7 Process Explorer
  • PTC Creo Parametric
  • Computer aided design CAD software
  • Microsoft Visio
  • Chempute Software VisiMix
  • Qwen (Alibaba)
  • C++
  • Statistical software
  • Autodesk AutoCAD
  • SAP software
  • Chempute Software EstPro
  • Microsoft Project
  • GitHub Copilot
  • ANSYS AI Simulation
  • Madison Technical Software Steampak
  • Desktop publishing software
  • Microsoft Word
  • Llama (Meta)
  • Perplexity AI
  • Cerebro CerebroMix
  • Control Station ENGINEER
  • Mistral (Mistral AI)
  • Dassault Systemes SolidWorks
  • G&P Engineering Software EngVert
  • Microsoft Office software
  • Relational database software
  • Applied Flow Technology AFT Fathom
  • GE Fanuc Proficy Machine Edition
  • Microsoft Visual Basic
  • Thermal Analysis Systems The Energy Analyst
  • Chemstations CHEMCAD
  • EPCON International SiNET
  • Dassault Systemes CATIA
  • Microsoft Excel
  • Spreadsheet software
  • Presentation software
  • R
  • Madison Technical Software Chempak Plus
  • The MathWorks MATLAB
  • C
  • Gemini Code Assist
  • Microsoft PowerPoint
  • Microsoft Visual C# .NET
  • Applied Flow Technology AFT Arrow
  • EPCON International CHEMPRO Engineering Suite
  • AutoCAD AI
  • Chempute Software ChemDraw
  • DeepSeek
  • Microsoft Exchange
  • Claude (Anthropic)
  • Chempute Software Engineer's Aide SINET
  • ChemicaLogic SteamTab
  • SoftLab PHEdesign
  • Grok (xAI)
  • G&P Engineering Software PhysProps
  • Nova (Amazon)
  • AspenTech aspenONE
  • Computer aided design and drafting CADD software
  • Kimi (Moonshot AI)
  • Gemini (Google)
  • Minitab
  • Absorption process simulation software
  • CD-adapco STAR-CAD
  • Microsoft Access
  • Benchtop centrifuges
  • Powder mixing equipment
  • Distillation systems
  • Heat exchangers
  • Catalytic reactors
  • Atomic force microscopes
  • Laboratory evaporaters
  • Mixing tanks
  • Personal digital assistants PDA
  • Personal computers
  • Safety goggles
  • Gas absorbers
  • Lyophilizers
  • Sludge dryers
  • Chromatographic scanning equipment
  • Programmable logic controllers PLC
  • Plate filter presses
  • Surface analysis spectroscopes
  • Wet scrubbers
  • Benchtop mixers
  • Vial handling systems
  • Vacuum pumps
  • Filtration systems
  • Mass spectrometers
  • Agitators
  • Distillation columns