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Automation Risk Analysis

Will “Control Systems Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Control Systems Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Control Systems Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Prepare estimate of production costs and production progress reports for management.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Troubleshoot problems with chemical manufacturing processes.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Develop computer models of chemical processes.

  • Design and plan layout of equipment.

  • Monitor and analyze data from processes and experiments.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

Technologies & Software

  • Desktop publishing software
  • Laboratory information management system LIMS
  • SAP software
  • Microsoft Visual C# .NET
  • Structured query language SQL
  • Autodesk AI
  • Computer aided design CAD software
  • Chemstations CHEMCAD
  • R
  • G&P Engineering Software EngVert
  • Spreadsheet software
  • Claude (Anthropic)
  • C++
  • Chempute Software ChemDraw
  • PTC Creo Parametric
  • Thermal Analysis Systems The Energy Analyst
  • C
  • Microsoft Visio
  • Microsoft Word
  • Control Station ENGINEER
  • SoftLab PHEdesign
  • Dassault Systemes SolidWorks
  • Llama (Meta)
  • EPCON International SYSTEM 7 Process Explorer
  • CD-adapco STAR-CAD
  • Madison Technical Software Steampak
  • Cerebro CerebroMix
  • Supervisory control and data acquisition SCADA software
  • Madison Technical Software Chempak Plus
  • Presentation software
  • Applied Flow Technology AFT Arrow
  • Applied Flow Technology AFT Fathom
  • Madison Technical Software Enviropak
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • EPCON International CHEMPRO Engineering Suite
  • Chempute Software EstPro
  • Microsoft Visual Basic
  • Gemini Code Assist
  • Perplexity AI
  • Minitab
  • Relational database software
  • Prode PD-Plus
  • Microsoft Excel
  • Dassault Systemes CATIA
  • Statistical software
  • Computer aided design and drafting CADD software
  • Grok (xAI)
  • Chempute Software SuperPro Designer
  • Absorption process simulation software
  • Microsoft Exchange
  • G&P Engineering Software PhysProps
  • DeepSeek
  • Microsoft Project
  • Microsoft Office software
  • ANSYS AI Simulation
  • GitHub Copilot
  • Microsoft Access
  • ChemicaLogic SteamTab
  • GE Fanuc Proficy Machine Edition
  • AutoCAD AI
  • Computer aided manufacturing CAM software
  • Qwen (Alibaba)
  • Autodesk AutoCAD
  • EPCON International SiNET
  • ChatGPT (OpenAI)
  • Gemini (Google)
  • Chempute Software VisiMix
  • AspenTech aspenONE
  • Chempute Software Engineer's Aide SINET
  • Nova (Amazon)
  • The MathWorks MATLAB
  • Microsoft PowerPoint
  • G&P Engineering Software PipeDrop
  • National Instruments LabVIEW
  • Lyophilizers
  • Distillation systems
  • Powder mixing equipment
  • Vacuum pumps
  • Chromatographic scanning equipment
  • Mixing tanks
  • Filtration systems
  • Mass spectrometers
  • Personal digital assistants PDA
  • Safety goggles
  • Benchtop mixers
  • Benchtop centrifuges
  • Vial handling systems
  • Heat exchangers
  • Laboratory evaporaters
  • Personal computers
  • Surface analysis spectroscopes
  • Atomic force microscopes
  • Wet scrubbers
  • Catalytic reactors
  • Plate filter presses
  • Distillation columns
  • Sludge dryers
  • Programmable logic controllers PLC
  • Agitators
  • Gas absorbers