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Automation Risk Analysis

Will “Control Systems Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Control Systems Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Control Systems Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Prepare estimate of production costs and production progress reports for management.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Troubleshoot problems with chemical manufacturing processes.

  • Monitor and analyze data from processes and experiments.

  • Develop computer models of chemical processes.

  • Design and plan layout of equipment.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Conduct research to develop new and improved chemical manufacturing processes.

Technologies & Software

  • Autodesk AutoCAD
  • DeepSeek
  • EPCON International SYSTEM 7 Process Explorer
  • Structured query language SQL
  • Nova (Amazon)
  • Spreadsheet software
  • EPCON International CHEMPRO Engineering Suite
  • Statistical software
  • C
  • Qwen (Alibaba)
  • ChatGPT (OpenAI)
  • Chempute Software EstPro
  • ChemicaLogic SteamTab
  • Microsoft Visio
  • G&P Engineering Software PhysProps
  • Cerebro CerebroMix
  • Chempute Software VisiMix
  • Chempute Software Engineer's Aide SINET
  • Control Station ENGINEER
  • G&P Engineering Software EngVert
  • Gemini Code Assist
  • Madison Technical Software Chempak Plus
  • SoftLab PHEdesign
  • Dassault Systemes SolidWorks
  • Microsoft Visual C# .NET
  • Laboratory information management system LIMS
  • G&P Engineering Software PipeDrop
  • Gemini (Google)
  • The MathWorks MATLAB
  • Thermal Analysis Systems The Energy Analyst
  • Microsoft PowerPoint
  • PTC Creo Parametric
  • Perplexity AI
  • Microsoft Project
  • Microsoft Visual Basic
  • Computer aided manufacturing CAM software
  • AutoCAD AI
  • GitHub Copilot
  • Microsoft Office software
  • CD-adapco STAR-CAD
  • Computer aided design and drafting CADD software
  • Microsoft Excel
  • Desktop publishing software
  • Relational database software
  • C++
  • AspenTech aspenONE
  • Supervisory control and data acquisition SCADA software
  • Microsoft Word
  • Madison Technical Software Enviropak
  • Prode PD-Plus
  • Chempute Software ChemDraw
  • Absorption process simulation software
  • Applied Flow Technology AFT Fathom
  • Kimi (Moonshot AI)
  • National Instruments LabVIEW
  • GE Fanuc Proficy Machine Edition
  • SAP software
  • Microsoft Exchange
  • Microsoft Access
  • Claude (Anthropic)
  • Applied Flow Technology AFT Arrow
  • Chempute Software SuperPro Designer
  • ANSYS AI Simulation
  • Grok (xAI)
  • Madison Technical Software Steampak
  • Chemstations CHEMCAD
  • EPCON International SiNET
  • R
  • Dassault Systemes CATIA
  • Presentation software
  • Computer aided design CAD software
  • Minitab
  • Llama (Meta)
  • Autodesk AI
  • Mistral (Mistral AI)
  • Personal computers
  • Distillation columns
  • Mass spectrometers
  • Safety goggles
  • Surface analysis spectroscopes
  • Laboratory evaporaters
  • Lyophilizers
  • Personal digital assistants PDA
  • Benchtop mixers
  • Distillation systems
  • Vacuum pumps
  • Catalytic reactors
  • Sludge dryers
  • Heat exchangers
  • Benchtop centrifuges
  • Mixing tanks
  • Plate filter presses
  • Gas absorbers
  • Filtration systems
  • Wet scrubbers
  • Programmable logic controllers PLC
  • Atomic force microscopes
  • Chromatographic scanning equipment
  • Agitators
  • Powder mixing equipment
  • Vial handling systems