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Automation Risk Analysis

Will “Chemical Process Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Chemical Process Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Chemical Process Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Monitor and analyze data from processes and experiments.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Prepare estimate of production costs and production progress reports for management.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Develop computer models of chemical processes.

  • Troubleshoot problems with chemical manufacturing processes.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Design and plan layout of equipment.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

Technologies & Software

  • DeepSeek
  • ChemicaLogic SteamTab
  • Madison Technical Software Enviropak
  • Mistral (Mistral AI)
  • National Instruments LabVIEW
  • Microsoft Visio
  • Statistical software
  • G&P Engineering Software PipeDrop
  • Gemini (Google)
  • Autodesk AutoCAD
  • Grok (xAI)
  • Presentation software
  • Chempute Software VisiMix
  • Gemini Code Assist
  • Chempute Software SuperPro Designer
  • AutoCAD AI
  • Madison Technical Software Steampak
  • Desktop publishing software
  • CD-adapco STAR-CAD
  • Nova (Amazon)
  • Applied Flow Technology AFT Fathom
  • GitHub Copilot
  • ANSYS AI Simulation
  • AspenTech aspenONE
  • Microsoft PowerPoint
  • Qwen (Alibaba)
  • Chempute Software Engineer's Aide SINET
  • Computer aided design and drafting CADD software
  • Dassault Systemes SolidWorks
  • Microsoft Word
  • Cerebro CerebroMix
  • EPCON International CHEMPRO Engineering Suite
  • EPCON International SiNET
  • Madison Technical Software Chempak Plus
  • Chempute Software ChemDraw
  • Relational database software
  • R
  • Prode PD-Plus
  • Microsoft Access
  • SoftLab PHEdesign
  • Chempute Software EstPro
  • C++
  • Microsoft Excel
  • Kimi (Moonshot AI)
  • EPCON International SYSTEM 7 Process Explorer
  • Spreadsheet software
  • Microsoft Office software
  • Minitab
  • Computer aided design CAD software
  • G&P Engineering Software EngVert
  • Microsoft Project
  • Structured query language SQL
  • Laboratory information management system LIMS
  • G&P Engineering Software PhysProps
  • Microsoft Exchange
  • The MathWorks MATLAB
  • PTC Creo Parametric
  • ChatGPT (OpenAI)
  • Microsoft Visual Basic
  • Microsoft Visual C# .NET
  • Llama (Meta)
  • Applied Flow Technology AFT Arrow
  • C
  • Absorption process simulation software
  • Computer aided manufacturing CAM software
  • Control Station ENGINEER
  • Thermal Analysis Systems The Energy Analyst
  • Claude (Anthropic)
  • Perplexity AI
  • SAP software
  • Chemstations CHEMCAD
  • GE Fanuc Proficy Machine Edition
  • Dassault Systemes CATIA
  • Autodesk AI
  • Supervisory control and data acquisition SCADA software
  • Vial handling systems
  • Mixing tanks
  • Programmable logic controllers PLC
  • Atomic force microscopes
  • Safety goggles
  • Vacuum pumps
  • Distillation systems
  • Laboratory evaporaters
  • Catalytic reactors
  • Agitators
  • Personal computers
  • Heat exchangers
  • Mass spectrometers
  • Chromatographic scanning equipment
  • Powder mixing equipment
  • Sludge dryers
  • Gas absorbers
  • Wet scrubbers
  • Benchtop mixers
  • Distillation columns
  • Surface analysis spectroscopes
  • Benchtop centrifuges
  • Personal digital assistants PDA
  • Lyophilizers
  • Filtration systems
  • Plate filter presses