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Automation Risk Analysis

Will “Chemical Process Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Chemical Process Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Chemical Process Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Develop computer models of chemical processes.

  • Monitor and analyze data from processes and experiments.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Design and plan layout of equipment.

  • Troubleshoot problems with chemical manufacturing processes.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Prepare estimate of production costs and production progress reports for management.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

Technologies & Software

  • National Instruments LabVIEW
  • Computer aided design CAD software
  • Perplexity AI
  • C++
  • The MathWorks MATLAB
  • ChemicaLogic SteamTab
  • GE Fanuc Proficy Machine Edition
  • Applied Flow Technology AFT Arrow
  • Supervisory control and data acquisition SCADA software
  • Microsoft Visual C# .NET
  • Thermal Analysis Systems The Energy Analyst
  • R
  • Microsoft Project
  • Autodesk AI
  • Kimi (Moonshot AI)
  • Microsoft PowerPoint
  • PTC Creo Parametric
  • Laboratory information management system LIMS
  • Llama (Meta)
  • Desktop publishing software
  • Prode PD-Plus
  • ANSYS AI Simulation
  • Cerebro CerebroMix
  • Dassault Systemes SolidWorks
  • Madison Technical Software Chempak Plus
  • C
  • G&P Engineering Software PhysProps
  • SAP software
  • AspenTech aspenONE
  • EPCON International CHEMPRO Engineering Suite
  • DeepSeek
  • Spreadsheet software
  • Absorption process simulation software
  • Chempute Software ChemDraw
  • Microsoft Visual Basic
  • Computer aided design and drafting CADD software
  • Computer aided manufacturing CAM software
  • AutoCAD AI
  • Microsoft Excel
  • Microsoft Exchange
  • Statistical software
  • Gemini Code Assist
  • Nova (Amazon)
  • Madison Technical Software Steampak
  • G&P Engineering Software PipeDrop
  • Chemstations CHEMCAD
  • Structured query language SQL
  • Grok (xAI)
  • Presentation software
  • Chempute Software VisiMix
  • Chempute Software SuperPro Designer
  • CD-adapco STAR-CAD
  • G&P Engineering Software EngVert
  • EPCON International SYSTEM 7 Process Explorer
  • Microsoft Visio
  • Relational database software
  • Mistral (Mistral AI)
  • Chempute Software EstPro
  • Madison Technical Software Enviropak
  • Qwen (Alibaba)
  • Microsoft Access
  • Claude (Anthropic)
  • Gemini (Google)
  • Microsoft Office software
  • Microsoft Word
  • Applied Flow Technology AFT Fathom
  • GitHub Copilot
  • Control Station ENGINEER
  • ChatGPT (OpenAI)
  • Dassault Systemes CATIA
  • EPCON International SiNET
  • Minitab
  • Chempute Software Engineer's Aide SINET
  • Autodesk AutoCAD
  • SoftLab PHEdesign
  • Wet scrubbers
  • Surface analysis spectroscopes
  • Filtration systems
  • Gas absorbers
  • Benchtop centrifuges
  • Sludge dryers
  • Programmable logic controllers PLC
  • Distillation columns
  • Benchtop mixers
  • Powder mixing equipment
  • Catalytic reactors
  • Chromatographic scanning equipment
  • Plate filter presses
  • Mixing tanks
  • Atomic force microscopes
  • Safety goggles
  • Vial handling systems
  • Personal digital assistants PDA
  • Agitators
  • Heat exchangers
  • Personal computers
  • Vacuum pumps
  • Mass spectrometers
  • Distillation systems
  • Lyophilizers
  • Laboratory evaporaters