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Automation Risk Analysis

Will “Process Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Process Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Process Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Design and plan layout of equipment.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Develop computer models of chemical processes.

  • Prepare estimate of production costs and production progress reports for management.

  • Troubleshoot problems with chemical manufacturing processes.

  • Monitor and analyze data from processes and experiments.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Conduct research to develop new and improved chemical manufacturing processes.

Technologies & Software

  • Minitab
  • Qwen (Alibaba)
  • DeepSeek
  • Chempute Software Engineer's Aide SINET
  • Chempute Software ChemDraw
  • Microsoft Exchange
  • Chemstations CHEMCAD
  • Microsoft Visio
  • AspenTech aspenONE
  • Microsoft Project
  • Microsoft Excel
  • Cerebro CerebroMix
  • Absorption process simulation software
  • Chempute Software SuperPro Designer
  • Statistical software
  • Perplexity AI
  • Dassault Systemes SolidWorks
  • Microsoft Word
  • Mistral (Mistral AI)
  • EPCON International CHEMPRO Engineering Suite
  • AutoCAD AI
  • Microsoft Visual Basic
  • EPCON International SiNET
  • SAP software
  • GitHub Copilot
  • Thermal Analysis Systems The Energy Analyst
  • Computer aided design CAD software
  • Relational database software
  • Microsoft Office software
  • Applied Flow Technology AFT Arrow
  • C++
  • Claude (Anthropic)
  • Chempute Software EstPro
  • Laboratory information management system LIMS
  • Gemini Code Assist
  • Desktop publishing software
  • Presentation software
  • Autodesk AutoCAD
  • Spreadsheet software
  • ANSYS AI Simulation
  • G&P Engineering Software PhysProps
  • CD-adapco STAR-CAD
  • Autodesk AI
  • SoftLab PHEdesign
  • Applied Flow Technology AFT Fathom
  • ChatGPT (OpenAI)
  • Computer aided manufacturing CAM software
  • Supervisory control and data acquisition SCADA software
  • Prode PD-Plus
  • EPCON International SYSTEM 7 Process Explorer
  • Nova (Amazon)
  • Kimi (Moonshot AI)
  • Madison Technical Software Steampak
  • Microsoft Access
  • ChemicaLogic SteamTab
  • Computer aided design and drafting CADD software
  • Chempute Software VisiMix
  • G&P Engineering Software EngVert
  • GE Fanuc Proficy Machine Edition
  • C
  • Control Station ENGINEER
  • The MathWorks MATLAB
  • G&P Engineering Software PipeDrop
  • Microsoft Visual C# .NET
  • Madison Technical Software Chempak Plus
  • Structured query language SQL
  • R
  • Gemini (Google)
  • Dassault Systemes CATIA
  • Microsoft PowerPoint
  • Madison Technical Software Enviropak
  • PTC Creo Parametric
  • Llama (Meta)
  • National Instruments LabVIEW
  • Grok (xAI)
  • Safety goggles
  • Vacuum pumps
  • Surface analysis spectroscopes
  • Atomic force microscopes
  • Plate filter presses
  • Catalytic reactors
  • Filtration systems
  • Gas absorbers
  • Sludge dryers
  • Mass spectrometers
  • Mixing tanks
  • Laboratory evaporaters
  • Personal digital assistants PDA
  • Powder mixing equipment
  • Lyophilizers
  • Benchtop mixers
  • Personal computers
  • Chromatographic scanning equipment
  • Vial handling systems
  • Distillation systems
  • Wet scrubbers
  • Heat exchangers
  • Agitators
  • Benchtop centrifuges
  • Distillation columns
  • Programmable logic controllers PLC