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Automation Risk Analysis

Will “Process Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Process Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Process Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Troubleshoot problems with chemical manufacturing processes.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Develop computer models of chemical processes.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Prepare estimate of production costs and production progress reports for management.

  • Monitor and analyze data from processes and experiments.

  • Design and plan layout of equipment.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

Technologies & Software

  • G&P Engineering Software PhysProps
  • EPCON International SYSTEM 7 Process Explorer
  • Chempute Software VisiMix
  • Claude (Anthropic)
  • PTC Creo Parametric
  • EPCON International SiNET
  • Chemstations CHEMCAD
  • Microsoft Word
  • Llama (Meta)
  • Microsoft Excel
  • GE Fanuc Proficy Machine Edition
  • Computer aided design CAD software
  • Dassault Systemes SolidWorks
  • Microsoft Project
  • Control Station ENGINEER
  • Grok (xAI)
  • ChemicaLogic SteamTab
  • G&P Engineering Software EngVert
  • GitHub Copilot
  • Chempute Software Engineer's Aide SINET
  • G&P Engineering Software PipeDrop
  • Spreadsheet software
  • Supervisory control and data acquisition SCADA software
  • Prode PD-Plus
  • Autodesk AutoCAD
  • Kimi (Moonshot AI)
  • Madison Technical Software Chempak Plus
  • Chempute Software EstPro
  • Dassault Systemes CATIA
  • Chempute Software ChemDraw
  • AspenTech aspenONE
  • CD-adapco STAR-CAD
  • Microsoft Access
  • C
  • Structured query language SQL
  • Applied Flow Technology AFT Fathom
  • Madison Technical Software Enviropak
  • Chempute Software SuperPro Designer
  • ANSYS AI Simulation
  • SAP software
  • DeepSeek
  • Qwen (Alibaba)
  • Autodesk AI
  • Computer aided design and drafting CADD software
  • Gemini (Google)
  • The MathWorks MATLAB
  • EPCON International CHEMPRO Engineering Suite
  • Applied Flow Technology AFT Arrow
  • Microsoft Visual C# .NET
  • C++
  • Cerebro CerebroMix
  • Minitab
  • R
  • Microsoft PowerPoint
  • National Instruments LabVIEW
  • Statistical software
  • Microsoft Exchange
  • Absorption process simulation software
  • Computer aided manufacturing CAM software
  • Gemini Code Assist
  • Microsoft Visio
  • Microsoft Office software
  • Laboratory information management system LIMS
  • Desktop publishing software
  • Nova (Amazon)
  • Presentation software
  • Thermal Analysis Systems The Energy Analyst
  • Mistral (Mistral AI)
  • ChatGPT (OpenAI)
  • Microsoft Visual Basic
  • SoftLab PHEdesign
  • AutoCAD AI
  • Relational database software
  • Perplexity AI
  • Madison Technical Software Steampak
  • Vacuum pumps
  • Sludge dryers
  • Filtration systems
  • Safety goggles
  • Benchtop centrifuges
  • Wet scrubbers
  • Distillation systems
  • Plate filter presses
  • Distillation columns
  • Powder mixing equipment
  • Lyophilizers
  • Benchtop mixers
  • Catalytic reactors
  • Chromatographic scanning equipment
  • Gas absorbers
  • Programmable logic controllers PLC
  • Vial handling systems
  • Agitators
  • Surface analysis spectroscopes
  • Personal computers
  • Atomic force microscopes
  • Mass spectrometers
  • Laboratory evaporaters
  • Heat exchangers
  • Mixing tanks
  • Personal digital assistants PDA