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Automation Risk Analysis

Will “Process Control Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Process Control Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Process Control Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Develop computer models of chemical processes.

  • Design and plan layout of equipment.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Prepare estimate of production costs and production progress reports for management.

  • Monitor and analyze data from processes and experiments.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Troubleshoot problems with chemical manufacturing processes.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

Technologies & Software

  • Desktop publishing software
  • Chempute Software Engineer's Aide SINET
  • GE Fanuc Proficy Machine Edition
  • Statistical software
  • PTC Creo Parametric
  • Autodesk AI
  • Dassault Systemes SolidWorks
  • National Instruments LabVIEW
  • Autodesk AutoCAD
  • Microsoft Project
  • Grok (xAI)
  • Dassault Systemes CATIA
  • C++
  • CD-adapco STAR-CAD
  • Relational database software
  • Minitab
  • Microsoft Word
  • Prode PD-Plus
  • Nova (Amazon)
  • Applied Flow Technology AFT Arrow
  • Llama (Meta)
  • Spreadsheet software
  • Chempute Software EstPro
  • Microsoft Visio
  • Control Station ENGINEER
  • Computer aided manufacturing CAM software
  • G&P Engineering Software EngVert
  • Microsoft Excel
  • Chempute Software SuperPro Designer
  • EPCON International SYSTEM 7 Process Explorer
  • Claude (Anthropic)
  • Computer aided design CAD software
  • Gemini Code Assist
  • Madison Technical Software Chempak Plus
  • Qwen (Alibaba)
  • Microsoft Office software
  • Presentation software
  • Absorption process simulation software
  • Structured query language SQL
  • Gemini (Google)
  • ChemicaLogic SteamTab
  • SAP software
  • Microsoft Access
  • ANSYS AI Simulation
  • Kimi (Moonshot AI)
  • Perplexity AI
  • ChatGPT (OpenAI)
  • SoftLab PHEdesign
  • Madison Technical Software Steampak
  • Chempute Software ChemDraw
  • Supervisory control and data acquisition SCADA software
  • C
  • EPCON International CHEMPRO Engineering Suite
  • G&P Engineering Software PhysProps
  • G&P Engineering Software PipeDrop
  • AspenTech aspenONE
  • Applied Flow Technology AFT Fathom
  • AutoCAD AI
  • Microsoft PowerPoint
  • GitHub Copilot
  • Madison Technical Software Enviropak
  • The MathWorks MATLAB
  • Microsoft Visual Basic
  • Cerebro CerebroMix
  • Computer aided design and drafting CADD software
  • Microsoft Exchange
  • Laboratory information management system LIMS
  • EPCON International SiNET
  • Thermal Analysis Systems The Energy Analyst
  • Chempute Software VisiMix
  • DeepSeek
  • Mistral (Mistral AI)
  • Chemstations CHEMCAD
  • Microsoft Visual C# .NET
  • R
  • Programmable logic controllers PLC
  • Personal digital assistants PDA
  • Mass spectrometers
  • Surface analysis spectroscopes
  • Plate filter presses
  • Chromatographic scanning equipment
  • Laboratory evaporaters
  • Lyophilizers
  • Safety goggles
  • Heat exchangers
  • Powder mixing equipment
  • Distillation columns
  • Atomic force microscopes
  • Sludge dryers
  • Benchtop mixers
  • Mixing tanks
  • Gas absorbers
  • Wet scrubbers
  • Vial handling systems
  • Agitators
  • Personal computers
  • Catalytic reactors
  • Benchtop centrifuges
  • Filtration systems
  • Vacuum pumps
  • Distillation systems