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Automation Risk Analysis

Will “Process Control Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Process Control Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Process Control Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Troubleshoot problems with chemical manufacturing processes.

  • Design and plan layout of equipment.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Develop computer models of chemical processes.

  • Monitor and analyze data from processes and experiments.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Prepare estimate of production costs and production progress reports for management.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

Technologies & Software

  • Applied Flow Technology AFT Fathom
  • C
  • Chempute Software Engineer's Aide SINET
  • Chemstations CHEMCAD
  • Cerebro CerebroMix
  • Microsoft Office software
  • Chempute Software SuperPro Designer
  • G&P Engineering Software EngVert
  • EPCON International SYSTEM 7 Process Explorer
  • Microsoft PowerPoint
  • Applied Flow Technology AFT Arrow
  • PTC Creo Parametric
  • Grok (xAI)
  • Autodesk AI
  • Minitab
  • Chempute Software EstPro
  • Thermal Analysis Systems The Energy Analyst
  • Nova (Amazon)
  • Gemini (Google)
  • ANSYS AI Simulation
  • SoftLab PHEdesign
  • CD-adapco STAR-CAD
  • Dassault Systemes SolidWorks
  • ChemicaLogic SteamTab
  • Madison Technical Software Chempak Plus
  • G&P Engineering Software PipeDrop
  • Microsoft Access
  • Qwen (Alibaba)
  • Perplexity AI
  • Laboratory information management system LIMS
  • R
  • Computer aided manufacturing CAM software
  • Microsoft Visio
  • Computer aided design and drafting CADD software
  • ChatGPT (OpenAI)
  • SAP software
  • Dassault Systemes CATIA
  • Claude (Anthropic)
  • Chempute Software ChemDraw
  • Desktop publishing software
  • GitHub Copilot
  • GE Fanuc Proficy Machine Edition
  • AutoCAD AI
  • Microsoft Word
  • Mistral (Mistral AI)
  • Presentation software
  • Microsoft Excel
  • EPCON International CHEMPRO Engineering Suite
  • EPCON International SiNET
  • Spreadsheet software
  • Chempute Software VisiMix
  • Absorption process simulation software
  • Relational database software
  • DeepSeek
  • Microsoft Exchange
  • The MathWorks MATLAB
  • Control Station ENGINEER
  • Microsoft Visual Basic
  • Madison Technical Software Enviropak
  • Structured query language SQL
  • National Instruments LabVIEW
  • Autodesk AutoCAD
  • Prode PD-Plus
  • AspenTech aspenONE
  • Gemini Code Assist
  • Statistical software
  • Llama (Meta)
  • Microsoft Visual C# .NET
  • C++
  • G&P Engineering Software PhysProps
  • Supervisory control and data acquisition SCADA software
  • Computer aided design CAD software
  • Madison Technical Software Steampak
  • Kimi (Moonshot AI)
  • Microsoft Project
  • Mixing tanks
  • Personal computers
  • Vacuum pumps
  • Safety goggles
  • Atomic force microscopes
  • Wet scrubbers
  • Surface analysis spectroscopes
  • Agitators
  • Personal digital assistants PDA
  • Catalytic reactors
  • Lyophilizers
  • Benchtop mixers
  • Filtration systems
  • Powder mixing equipment
  • Laboratory evaporaters
  • Distillation columns
  • Programmable logic controllers PLC
  • Sludge dryers
  • Mass spectrometers
  • Heat exchangers
  • Plate filter presses
  • Distillation systems
  • Vial handling systems
  • Chromatographic scanning equipment
  • Gas absorbers
  • Benchtop centrifuges