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Automation Risk Analysis

Will “Process Design Chemical Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Process Design Chemical Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Process Design Chemical Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Design and plan layout of equipment.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Prepare estimate of production costs and production progress reports for management.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Troubleshoot problems with chemical manufacturing processes.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Develop computer models of chemical processes.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Monitor and analyze data from processes and experiments.

Technologies & Software

  • Autodesk AI
  • Chempute Software SuperPro Designer
  • Dassault Systemes CATIA
  • AutoCAD AI
  • Kimi (Moonshot AI)
  • G&P Engineering Software EngVert
  • Gemini Code Assist
  • Microsoft PowerPoint
  • Autodesk AutoCAD
  • GE Fanuc Proficy Machine Edition
  • ANSYS AI Simulation
  • Nova (Amazon)
  • Chempute Software Engineer's Aide SINET
  • Applied Flow Technology AFT Arrow
  • Computer aided design CAD software
  • Microsoft Project
  • Microsoft Word
  • AspenTech aspenONE
  • Spreadsheet software
  • Supervisory control and data acquisition SCADA software
  • Computer aided design and drafting CADD software
  • Madison Technical Software Chempak Plus
  • Thermal Analysis Systems The Energy Analyst
  • Control Station ENGINEER
  • Microsoft Visio
  • Mistral (Mistral AI)
  • SAP software
  • Claude (Anthropic)
  • Prode PD-Plus
  • National Instruments LabVIEW
  • DeepSeek
  • CD-adapco STAR-CAD
  • Qwen (Alibaba)
  • C
  • PTC Creo Parametric
  • Laboratory information management system LIMS
  • The MathWorks MATLAB
  • SoftLab PHEdesign
  • Computer aided manufacturing CAM software
  • Minitab
  • Chempute Software VisiMix
  • G&P Engineering Software PhysProps
  • GitHub Copilot
  • Gemini (Google)
  • Chemstations CHEMCAD
  • Microsoft Office software
  • Microsoft Exchange
  • Microsoft Excel
  • Cerebro CerebroMix
  • Absorption process simulation software
  • Microsoft Visual C# .NET
  • Statistical software
  • EPCON International SiNET
  • Perplexity AI
  • EPCON International CHEMPRO Engineering Suite
  • Grok (xAI)
  • Microsoft Access
  • Presentation software
  • Applied Flow Technology AFT Fathom
  • ChatGPT (OpenAI)
  • Dassault Systemes SolidWorks
  • Llama (Meta)
  • Madison Technical Software Enviropak
  • Chempute Software ChemDraw
  • R
  • ChemicaLogic SteamTab
  • C++
  • Structured query language SQL
  • G&P Engineering Software PipeDrop
  • Relational database software
  • Desktop publishing software
  • Chempute Software EstPro
  • Microsoft Visual Basic
  • Madison Technical Software Steampak
  • EPCON International SYSTEM 7 Process Explorer
  • Surface analysis spectroscopes
  • Plate filter presses
  • Lyophilizers
  • Chromatographic scanning equipment
  • Distillation columns
  • Agitators
  • Personal computers
  • Mixing tanks
  • Mass spectrometers
  • Wet scrubbers
  • Heat exchangers
  • Sludge dryers
  • Vacuum pumps
  • Laboratory evaporaters
  • Atomic force microscopes
  • Personal digital assistants PDA
  • Gas absorbers
  • Programmable logic controllers PLC
  • Distillation systems
  • Catalytic reactors
  • Filtration systems
  • Benchtop centrifuges
  • Vial handling systems
  • Benchtop mixers
  • Safety goggles
  • Powder mixing equipment