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Automation Risk Analysis

Will “Process Design Chemical Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Process Design Chemical Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Process Design Chemical Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Design and plan layout of equipment.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Prepare estimate of production costs and production progress reports for management.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Develop computer models of chemical processes.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Monitor and analyze data from processes and experiments.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Troubleshoot problems with chemical manufacturing processes.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

Technologies & Software

  • SoftLab PHEdesign
  • G&P Engineering Software EngVert
  • The MathWorks MATLAB
  • Absorption process simulation software
  • Microsoft PowerPoint
  • Thermal Analysis Systems The Energy Analyst
  • Madison Technical Software Steampak
  • Gemini (Google)
  • Qwen (Alibaba)
  • DeepSeek
  • Gemini Code Assist
  • Control Station ENGINEER
  • Chempute Software Engineer's Aide SINET
  • Relational database software
  • Chempute Software VisiMix
  • Chempute Software EstPro
  • ChatGPT (OpenAI)
  • Microsoft Access
  • Microsoft Visual Basic
  • Mistral (Mistral AI)
  • SAP software
  • Applied Flow Technology AFT Arrow
  • Prode PD-Plus
  • Supervisory control and data acquisition SCADA software
  • Autodesk AI
  • Madison Technical Software Enviropak
  • EPCON International SiNET
  • Structured query language SQL
  • Microsoft Word
  • G&P Engineering Software PhysProps
  • Statistical software
  • Computer aided design CAD software
  • AutoCAD AI
  • Computer aided design and drafting CADD software
  • AspenTech aspenONE
  • Microsoft Exchange
  • Llama (Meta)
  • Laboratory information management system LIMS
  • G&P Engineering Software PipeDrop
  • CD-adapco STAR-CAD
  • Autodesk AutoCAD
  • PTC Creo Parametric
  • Perplexity AI
  • ANSYS AI Simulation
  • GitHub Copilot
  • National Instruments LabVIEW
  • C
  • ChemicaLogic SteamTab
  • Kimi (Moonshot AI)
  • Microsoft Visio
  • Microsoft Excel
  • R
  • Microsoft Project
  • C++
  • Chempute Software SuperPro Designer
  • Chempute Software ChemDraw
  • Grok (xAI)
  • Dassault Systemes CATIA
  • EPCON International SYSTEM 7 Process Explorer
  • Claude (Anthropic)
  • Desktop publishing software
  • EPCON International CHEMPRO Engineering Suite
  • Cerebro CerebroMix
  • Microsoft Visual C# .NET
  • Nova (Amazon)
  • Computer aided manufacturing CAM software
  • Presentation software
  • Spreadsheet software
  • GE Fanuc Proficy Machine Edition
  • Dassault Systemes SolidWorks
  • Minitab
  • Applied Flow Technology AFT Fathom
  • Madison Technical Software Chempak Plus
  • Microsoft Office software
  • Chemstations CHEMCAD
  • Distillation systems
  • Catalytic reactors
  • Atomic force microscopes
  • Personal computers
  • Surface analysis spectroscopes
  • Vial handling systems
  • Wet scrubbers
  • Mixing tanks
  • Sludge dryers
  • Lyophilizers
  • Plate filter presses
  • Chromatographic scanning equipment
  • Programmable logic controllers PLC
  • Distillation columns
  • Vacuum pumps
  • Mass spectrometers
  • Safety goggles
  • Personal digital assistants PDA
  • Laboratory evaporaters
  • Agitators
  • Gas absorbers
  • Powder mixing equipment
  • Benchtop centrifuges
  • Benchtop mixers
  • Filtration systems
  • Heat exchangers