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Automation Risk Analysis

Will “Process Design Chemical Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Process Design Chemical Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Process Design Chemical Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Troubleshoot problems with chemical manufacturing processes.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Prepare estimate of production costs and production progress reports for management.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Monitor and analyze data from processes and experiments.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Design and plan layout of equipment.

  • Develop computer models of chemical processes.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

Technologies & Software

  • Microsoft PowerPoint
  • Kimi (Moonshot AI)
  • ChatGPT (OpenAI)
  • G&P Engineering Software PhysProps
  • G&P Engineering Software EngVert
  • Microsoft Excel
  • Microsoft Exchange
  • AutoCAD AI
  • Microsoft Word
  • Microsoft Visual C# .NET
  • Gemini (Google)
  • Thermal Analysis Systems The Energy Analyst
  • EPCON International CHEMPRO Engineering Suite
  • Microsoft Visual Basic
  • Chempute Software Engineer's Aide SINET
  • Chempute Software SuperPro Designer
  • The MathWorks MATLAB
  • Supervisory control and data acquisition SCADA software
  • Chempute Software EstPro
  • Computer aided design CAD software
  • SoftLab PHEdesign
  • Prode PD-Plus
  • DeepSeek
  • National Instruments LabVIEW
  • Absorption process simulation software
  • Microsoft Project
  • Control Station ENGINEER
  • Madison Technical Software Enviropak
  • Mistral (Mistral AI)
  • Qwen (Alibaba)
  • Spreadsheet software
  • Chempute Software VisiMix
  • PTC Creo Parametric
  • Autodesk AI
  • Relational database software
  • G&P Engineering Software PipeDrop
  • Statistical software
  • SAP software
  • Nova (Amazon)
  • ChemicaLogic SteamTab
  • Microsoft Office software
  • GE Fanuc Proficy Machine Edition
  • Desktop publishing software
  • C++
  • Laboratory information management system LIMS
  • Chempute Software ChemDraw
  • Madison Technical Software Steampak
  • R
  • Grok (xAI)
  • Dassault Systemes CATIA
  • Microsoft Access
  • Chemstations CHEMCAD
  • AspenTech aspenONE
  • Applied Flow Technology AFT Arrow
  • C
  • Structured query language SQL
  • Perplexity AI
  • Madison Technical Software Chempak Plus
  • GitHub Copilot
  • Llama (Meta)
  • Applied Flow Technology AFT Fathom
  • Computer aided design and drafting CADD software
  • EPCON International SYSTEM 7 Process Explorer
  • Claude (Anthropic)
  • Gemini Code Assist
  • Microsoft Visio
  • EPCON International SiNET
  • Autodesk AutoCAD
  • CD-adapco STAR-CAD
  • ANSYS AI Simulation
  • Minitab
  • Presentation software
  • Computer aided manufacturing CAM software
  • Cerebro CerebroMix
  • Dassault Systemes SolidWorks
  • Gas absorbers
  • Mixing tanks
  • Sludge dryers
  • Heat exchangers
  • Safety goggles
  • Wet scrubbers
  • Powder mixing equipment
  • Distillation systems
  • Agitators
  • Surface analysis spectroscopes
  • Filtration systems
  • Personal digital assistants PDA
  • Lyophilizers
  • Distillation columns
  • Plate filter presses
  • Laboratory evaporaters
  • Catalytic reactors
  • Vacuum pumps
  • Atomic force microscopes
  • Programmable logic controllers PLC
  • Personal computers
  • Benchtop centrifuges
  • Mass spectrometers
  • Chromatographic scanning equipment
  • Benchtop mixers
  • Vial handling systems