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Automation Risk Analysis

Will “Refinery Process Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Refinery Process Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Refinery Process Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Design and plan layout of equipment.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Develop computer models of chemical processes.

  • Troubleshoot problems with chemical manufacturing processes.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Monitor and analyze data from processes and experiments.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Prepare estimate of production costs and production progress reports for management.

  • Conduct research to develop new and improved chemical manufacturing processes.

Technologies & Software

  • CD-adapco STAR-CAD
  • AutoCAD AI
  • DeepSeek
  • R
  • Desktop publishing software
  • Microsoft Access
  • Llama (Meta)
  • Chempute Software SuperPro Designer
  • Presentation software
  • Chempute Software EstPro
  • Microsoft Visual C# .NET
  • Mistral (Mistral AI)
  • EPCON International SiNET
  • AspenTech aspenONE
  • ChemicaLogic SteamTab
  • Spreadsheet software
  • Chempute Software ChemDraw
  • Dassault Systemes SolidWorks
  • ANSYS AI Simulation
  • EPCON International CHEMPRO Engineering Suite
  • Microsoft Visual Basic
  • Autodesk AI
  • Gemini (Google)
  • G&P Engineering Software PhysProps
  • Computer aided design and drafting CADD software
  • Applied Flow Technology AFT Arrow
  • GitHub Copilot
  • Qwen (Alibaba)
  • SoftLab PHEdesign
  • Applied Flow Technology AFT Fathom
  • PTC Creo Parametric
  • G&P Engineering Software EngVert
  • C
  • Claude (Anthropic)
  • Chempute Software VisiMix
  • SAP software
  • Microsoft Office software
  • Thermal Analysis Systems The Energy Analyst
  • National Instruments LabVIEW
  • Structured query language SQL
  • Madison Technical Software Steampak
  • Prode PD-Plus
  • Gemini Code Assist
  • Chempute Software Engineer's Aide SINET
  • Computer aided manufacturing CAM software
  • Microsoft PowerPoint
  • ChatGPT (OpenAI)
  • Microsoft Excel
  • Grok (xAI)
  • Autodesk AutoCAD
  • G&P Engineering Software PipeDrop
  • GE Fanuc Proficy Machine Edition
  • Cerebro CerebroMix
  • EPCON International SYSTEM 7 Process Explorer
  • Madison Technical Software Chempak Plus
  • Absorption process simulation software
  • Nova (Amazon)
  • Computer aided design CAD software
  • Microsoft Project
  • Perplexity AI
  • Dassault Systemes CATIA
  • The MathWorks MATLAB
  • Microsoft Word
  • Laboratory information management system LIMS
  • Kimi (Moonshot AI)
  • Supervisory control and data acquisition SCADA software
  • Relational database software
  • Minitab
  • Statistical software
  • Microsoft Exchange
  • Microsoft Visio
  • Control Station ENGINEER
  • Madison Technical Software Enviropak
  • Chemstations CHEMCAD
  • C++
  • Chromatographic scanning equipment
  • Surface analysis spectroscopes
  • Personal digital assistants PDA
  • Benchtop mixers
  • Distillation systems
  • Personal computers
  • Wet scrubbers
  • Catalytic reactors
  • Vial handling systems
  • Plate filter presses
  • Lyophilizers
  • Atomic force microscopes
  • Sludge dryers
  • Programmable logic controllers PLC
  • Gas absorbers
  • Benchtop centrifuges
  • Filtration systems
  • Mixing tanks
  • Powder mixing equipment
  • Agitators
  • Laboratory evaporaters
  • Safety goggles
  • Distillation columns
  • Vacuum pumps
  • Heat exchangers
  • Mass spectrometers