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Automation Risk Analysis

Will “Refinery Process Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Refinery Process Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Refinery Process Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Monitor and analyze data from processes and experiments.

  • Design and plan layout of equipment.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Troubleshoot problems with chemical manufacturing processes.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Develop computer models of chemical processes.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Prepare estimate of production costs and production progress reports for management.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

Technologies & Software

  • Minitab
  • Microsoft Project
  • Chempute Software VisiMix
  • Llama (Meta)
  • Applied Flow Technology AFT Fathom
  • National Instruments LabVIEW
  • EPCON International SYSTEM 7 Process Explorer
  • Gemini Code Assist
  • CD-adapco STAR-CAD
  • EPCON International SiNET
  • Microsoft Word
  • Grok (xAI)
  • Autodesk AutoCAD
  • Chempute Software SuperPro Designer
  • ChemicaLogic SteamTab
  • Chempute Software EstPro
  • Nova (Amazon)
  • Perplexity AI
  • SoftLab PHEdesign
  • AutoCAD AI
  • Desktop publishing software
  • Microsoft Visio
  • Presentation software
  • Control Station ENGINEER
  • Autodesk AI
  • C
  • Applied Flow Technology AFT Arrow
  • AspenTech aspenONE
  • Structured query language SQL
  • ChatGPT (OpenAI)
  • Chemstations CHEMCAD
  • Prode PD-Plus
  • Microsoft Visual Basic
  • Microsoft Excel
  • Madison Technical Software Chempak Plus
  • Madison Technical Software Enviropak
  • ANSYS AI Simulation
  • G&P Engineering Software EngVert
  • Cerebro CerebroMix
  • The MathWorks MATLAB
  • Microsoft PowerPoint
  • Dassault Systemes CATIA
  • Thermal Analysis Systems The Energy Analyst
  • SAP software
  • Microsoft Access
  • Qwen (Alibaba)
  • Laboratory information management system LIMS
  • Computer aided design CAD software
  • Spreadsheet software
  • Chempute Software Engineer's Aide SINET
  • Madison Technical Software Steampak
  • Computer aided manufacturing CAM software
  • EPCON International CHEMPRO Engineering Suite
  • Statistical software
  • Gemini (Google)
  • GitHub Copilot
  • Kimi (Moonshot AI)
  • G&P Engineering Software PhysProps
  • DeepSeek
  • Dassault Systemes SolidWorks
  • Absorption process simulation software
  • Mistral (Mistral AI)
  • Computer aided design and drafting CADD software
  • Microsoft Visual C# .NET
  • Supervisory control and data acquisition SCADA software
  • Claude (Anthropic)
  • GE Fanuc Proficy Machine Edition
  • R
  • Microsoft Office software
  • Chempute Software ChemDraw
  • Microsoft Exchange
  • C++
  • G&P Engineering Software PipeDrop
  • Relational database software
  • PTC Creo Parametric
  • Benchtop mixers
  • Catalytic reactors
  • Programmable logic controllers PLC
  • Personal digital assistants PDA
  • Distillation columns
  • Atomic force microscopes
  • Heat exchangers
  • Wet scrubbers
  • Powder mixing equipment
  • Filtration systems
  • Mixing tanks
  • Laboratory evaporaters
  • Safety goggles
  • Mass spectrometers
  • Lyophilizers
  • Personal computers
  • Vacuum pumps
  • Chromatographic scanning equipment
  • Distillation systems
  • Surface analysis spectroscopes
  • Vial handling systems
  • Agitators
  • Plate filter presses
  • Gas absorbers
  • Benchtop centrifuges
  • Sludge dryers