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Automation Risk Analysis

Will “Refinery Process Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Refinery Process Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Refinery Process Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Troubleshoot problems with chemical manufacturing processes.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Monitor and analyze data from processes and experiments.

  • Design and plan layout of equipment.

  • Prepare estimate of production costs and production progress reports for management.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

  • Develop computer models of chemical processes.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

Technologies & Software

  • EPCON International SYSTEM 7 Process Explorer
  • Llama (Meta)
  • Microsoft Visio
  • Microsoft PowerPoint
  • Madison Technical Software Chempak Plus
  • Chempute Software Engineer's Aide SINET
  • Thermal Analysis Systems The Energy Analyst
  • Desktop publishing software
  • Microsoft Project
  • AutoCAD AI
  • G&P Engineering Software PipeDrop
  • Control Station ENGINEER
  • C
  • GitHub Copilot
  • Presentation software
  • Laboratory information management system LIMS
  • Chempute Software VisiMix
  • ChatGPT (OpenAI)
  • Qwen (Alibaba)
  • Structured query language SQL
  • Gemini (Google)
  • Madison Technical Software Enviropak
  • AspenTech aspenONE
  • Nova (Amazon)
  • DeepSeek
  • Gemini Code Assist
  • R
  • Grok (xAI)
  • Computer aided manufacturing CAM software
  • G&P Engineering Software PhysProps
  • SoftLab PHEdesign
  • Dassault Systemes SolidWorks
  • Microsoft Visual C# .NET
  • National Instruments LabVIEW
  • Chempute Software SuperPro Designer
  • Applied Flow Technology AFT Fathom
  • Microsoft Exchange
  • G&P Engineering Software EngVert
  • EPCON International CHEMPRO Engineering Suite
  • Claude (Anthropic)
  • ChemicaLogic SteamTab
  • Autodesk AI
  • Minitab
  • Autodesk AutoCAD
  • Microsoft Visual Basic
  • Applied Flow Technology AFT Arrow
  • Microsoft Word
  • The MathWorks MATLAB
  • Relational database software
  • Perplexity AI
  • SAP software
  • Dassault Systemes CATIA
  • Kimi (Moonshot AI)
  • Microsoft Office software
  • Supervisory control and data acquisition SCADA software
  • C++
  • EPCON International SiNET
  • Prode PD-Plus
  • Chempute Software ChemDraw
  • Computer aided design and drafting CADD software
  • Chemstations CHEMCAD
  • PTC Creo Parametric
  • Madison Technical Software Steampak
  • Chempute Software EstPro
  • Microsoft Excel
  • ANSYS AI Simulation
  • Mistral (Mistral AI)
  • GE Fanuc Proficy Machine Edition
  • Absorption process simulation software
  • CD-adapco STAR-CAD
  • Computer aided design CAD software
  • Microsoft Access
  • Cerebro CerebroMix
  • Statistical software
  • Spreadsheet software
  • Mixing tanks
  • Benchtop mixers
  • Personal computers
  • Programmable logic controllers PLC
  • Distillation columns
  • Safety goggles
  • Atomic force microscopes
  • Chromatographic scanning equipment
  • Gas absorbers
  • Heat exchangers
  • Lyophilizers
  • Vacuum pumps
  • Mass spectrometers
  • Benchtop centrifuges
  • Filtration systems
  • Plate filter presses
  • Catalytic reactors
  • Sludge dryers
  • Laboratory evaporaters
  • Agitators
  • Powder mixing equipment
  • Wet scrubbers
  • Vial handling systems
  • Surface analysis spectroscopes
  • Personal digital assistants PDA
  • Distillation systems