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Automation Risk Analysis

Will “Refinery Process Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #77 of 702. Estimated risk: 1.7%

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AI Exposure Risk

59%

“Refinery Process Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 59% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

32%

“Refinery Process Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 32% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Design chemical plant equipment and devise processes for manufacturing chemicals and products, such as gasoline, synthetic rubber, plastics, detergents, cement, paper, and pulp, by applying principles and technology of chemistry, physics, and engineering.

Avg. Annual Salary $128,430
Avg. Hourly Wage $61.75
Available Jobs (US) 20,330
Job Title & Hierarchy Code (SOC) Chemical Engineers #17-2041
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Engineers”

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Core Skills & Abilities

  • Develop computer models of chemical processes.

  • Develop processes to separate components of liquids or gases or generate electrical currents, using controlled chemical processes.

  • Develop safety procedures to be employed by workers operating equipment or working in close proximity to ongoing chemical reactions.

  • Direct activities of workers who operate or are engaged in constructing and improving absorption, evaporation, or electromagnetic equipment.

  • Design measurement and control systems for chemical plants based on data collected in laboratory experiments and in pilot plant operations.

  • Perform tests and monitor performance of processes throughout stages of production to determine degree of control over variables such as temperature, density, specific gravity, and pressure.

  • Monitor and analyze data from processes and experiments.

  • Design and plan layout of equipment.

  • Troubleshoot problems with chemical manufacturing processes.

  • Conduct research to develop new and improved chemical manufacturing processes.

  • Evaluate chemical equipment and processes to identify ways to optimize performance or to ensure compliance with safety and environmental regulations.

  • Perform laboratory studies of steps in manufacture of new products and test proposed processes in small-scale operation, such as a pilot plant.

  • Prepare estimate of production costs and production progress reports for management.

  • Determine most effective arrangement of operations such as mixing, crushing, heat transfer, distillation, and drying.

Technologies & Software

  • Computer aided design and drafting CADD software
  • Desktop publishing software
  • Cerebro CerebroMix
  • DeepSeek
  • Chempute Software Engineer's Aide SINET
  • AutoCAD AI
  • Gemini (Google)
  • Kimi (Moonshot AI)
  • Microsoft Word
  • Absorption process simulation software
  • Prode PD-Plus
  • Microsoft Office software
  • Madison Technical Software Steampak
  • Applied Flow Technology AFT Arrow
  • Microsoft Visio
  • R
  • The MathWorks MATLAB
  • Spreadsheet software
  • Microsoft Visual C# .NET
  • Mistral (Mistral AI)
  • Chempute Software EstPro
  • Microsoft Project
  • Gemini Code Assist
  • Control Station ENGINEER
  • Autodesk AutoCAD
  • G&P Engineering Software PhysProps
  • Microsoft Visual Basic
  • GitHub Copilot
  • ANSYS AI Simulation
  • EPCON International SYSTEM 7 Process Explorer
  • Computer aided manufacturing CAM software
  • Applied Flow Technology AFT Fathom
  • C++
  • Chempute Software VisiMix
  • ChatGPT (OpenAI)
  • Claude (Anthropic)
  • CD-adapco STAR-CAD
  • AspenTech aspenONE
  • Qwen (Alibaba)
  • PTC Creo Parametric
  • Structured query language SQL
  • Perplexity AI
  • Computer aided design CAD software
  • C
  • ChemicaLogic SteamTab
  • EPCON International SiNET
  • EPCON International CHEMPRO Engineering Suite
  • Minitab
  • Madison Technical Software Chempak Plus
  • Chempute Software ChemDraw
  • Microsoft Exchange
  • Supervisory control and data acquisition SCADA software
  • Chemstations CHEMCAD
  • Statistical software
  • G&P Engineering Software EngVert
  • SAP software
  • Dassault Systemes CATIA
  • Microsoft PowerPoint
  • Dassault Systemes SolidWorks
  • Laboratory information management system LIMS
  • Llama (Meta)
  • Presentation software
  • Relational database software
  • Grok (xAI)
  • Thermal Analysis Systems The Energy Analyst
  • G&P Engineering Software PipeDrop
  • Madison Technical Software Enviropak
  • Nova (Amazon)
  • GE Fanuc Proficy Machine Edition
  • Chempute Software SuperPro Designer
  • Microsoft Excel
  • SoftLab PHEdesign
  • National Instruments LabVIEW
  • Microsoft Access
  • Autodesk AI
  • Agitators
  • Safety goggles
  • Vial handling systems
  • Chromatographic scanning equipment
  • Wet scrubbers
  • Gas absorbers
  • Filtration systems
  • Catalytic reactors
  • Vacuum pumps
  • Laboratory evaporaters
  • Distillation systems
  • Mixing tanks
  • Benchtop mixers
  • Mass spectrometers
  • Sludge dryers
  • Powder mixing equipment
  • Lyophilizers
  • Programmable logic controllers PLC
  • Plate filter presses
  • Benchtop centrifuges
  • Personal digital assistants PDA
  • Atomic force microscopes
  • Surface analysis spectroscopes
  • Heat exchangers
  • Personal computers
  • Distillation columns