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Automation Risk Analysis

Will “Automotive Sheet Metal Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Automotive Sheet Metal Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Automotive Sheet Metal Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Monitor material performance, and evaluate its deterioration.

  • Present technical information at conferences.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Determine appropriate methods for fabricating and joining materials.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Teach in colleges and universities.

  • Write for technical magazines, journals, and trade association publications.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Replicate the characteristics of materials and their components, using computers.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Design and direct the testing or control of processing procedures.

  • Design processing plants and equipment.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

Technologies & Software

  • The MathWorks MATLAB
  • Oracle Database
  • Dassault Systemes CATIA
  • Microsoft Excel
  • Grok (xAI)
  • Formula translation/translator FORTRAN
  • Claude (Anthropic)
  • Image analysis systems
  • Graphics software
  • Finite element analysis software
  • Dassault Systemes SolidWorks
  • Llama (Meta)
  • Mistral (Mistral AI)
  • Microsoft PowerPoint
  • Microsoft SharePoint
  • ChatGPT (OpenAI)
  • Microsoft Word
  • IBM Notes
  • Enterprise resource planning ERP software
  • Autodesk AI
  • Computer aided design CAD software
  • Qwen (Alibaba)
  • DeepSeek
  • Microsoft Outlook
  • Word processing software
  • Fused deposition modeling FDM rapid prototyping systems
  • SAP software
  • Perplexity AI
  • Microsoft Visual Basic.NET
  • Python
  • MTS Testworks
  • Digital image correlation DIC software
  • Presentation software
  • GitHub Copilot
  • Gemini (Google)
  • Fault detection isolation and recovery FDIR software
  • Stereolithography SLA rapid prototyping systems
  • Microsoft Visio
  • AutoCAD AI
  • Gemini Code Assist
  • National Instruments LabVIEW
  • Nova (Amazon)
  • ANSYS AI Simulation
  • QMC CM4D
  • Web browser software
  • Autodesk AutoCAD
  • C++
  • ANSYS Multiphysics
  • Microsoft Visual Basic
  • Minitab
  • Kimi (Moonshot AI)
  • Microsoft Office software
  • Microsoft Access
  • PTC Creo Parametric
  • Colorimeters
  • Heated walk-in environmental chambers
  • Film thickness measurement systems
  • Digitizing oscilloscopes
  • Liquid conditioners
  • Electronic toploading balances
  • Electron microprobe analyzers EMPA
  • Digital cameras
  • Fourier transform infrared FTIR spectroscopes
  • Adiabatic bomb calorimeters
  • Compression testing machines
  • Freeze-thaw test units
  • Spectrometers
  • Mechanical sieve shakers
  • Ammeters
  • Cement mixers
  • Optical emission spectrometers
  • Tension gauges
  • Laboratory blenders
  • Injection molding machines
  • Drop weight impact towers
  • Lathes
  • Vacuum evaporators
  • Screw-driven test machines
  • Particle size analyzers
  • Rotating furnaces
  • Computerized numerical control CNC lathes
  • Muffle furnaces
  • High temperature material testing systems
  • Atomic absorption AA spectrophotometers
  • Coordinate measuring machines CMM
  • Melt spinners
  • Mass spectrometers
  • Benchtop centrifuges
  • Flame photometers
  • Laboratory sample splitters
  • Strain gauges
  • X ray fluorescence XRF analyzers
  • Flotation columns
  • Twin screw extruders
  • Laboratory pulverizers
  • High pressure liquid chromatograph HPLC equipment
  • Ultraviolet UV exposure units
  • Spectrophotometers
  • Plasma-arc furnaces
  • Stereo microscopes
  • Deionizers
  • Vacuum coating systems
  • Binocular compound microscopes
  • Ball mills
  • Jar mills
  • Infrared cameras
  • Isodynamic separators
  • Viscosity meters
  • Microwave tube furnaces
  • Polishing machines
  • High-vacuum tensile testing chambers
  • Computer numerical controlled CNC milling machines
  • Reflectometers
  • Water burets
  • Differential thermal analyzers
  • Pycnometers
  • X ray fluorescence XRF spectrometers
  • Microwave autoclaves
  • Calorimeters
  • Spectrocolorimeters
  • Graphite element furnaces
  • Magnetic susceptibility balances
  • Gyratory crushers
  • Turbidimeters
  • Tube furnaces
  • Hot blenders
  • Hydraulic presses
  • Thermal analysis systems
  • Attritors
  • Personal computers
  • Ultrasonicators
  • Diffractometers
  • Sanding machines
  • Safety glasses
  • Ultrasonic dismembrators
  • Energy dispersive x-ray spectrometers EDS
  • Laboratory vacuum pumps
  • Solar simulators
  • Filter presses
  • Servohydraulic test machines
  • Porosity indicators
  • Gas detectors
  • Laminators
  • Molecular pumps
  • Current versus voltage IV curve tracers
  • Wind tunnels
  • Linear variable differential transformers LVDT
  • High tension separators
  • Optical compound microscopes
  • Electrometers
  • Polarizing microscopes
  • Steam autoclaves
  • Safety gloves
  • Oscillating water tunnels
  • Drying ovens
  • Twin-screw extruders
  • Specific gravity balances
  • Electrostatic separators
  • Rod mills
  • Abrasion testers
  • Temperature regulated shaking water baths
  • Laboratory glove boxes
  • Holding jigs
  • Ultrasonic baths
  • Acoustic impediography equipment
  • Hardness testers
  • Dataloggers
  • Gauss meters
  • Impact testers
  • Gas chromatographs GC
  • Solvent dryers
  • pH testers
  • Charpy impact testers
  • Fume hoods
  • Extensometers
  • Solid state laser systems
  • Ultrasound inspection equipment
  • Infrared monitors
  • Roll crushers
  • Vibration analysis equipment
  • Analytical balances
  • Fiberscopes
  • Concrete test hammers
  • Gel permeation chromatographs GPC
  • Friction and wear testers
  • Tensile testers
  • Counter-current mixers
  • Lapping wheels
  • Scanning electron microscopes SEM
  • Vacuum furnaces
  • Kneading compactors
  • Thermogravimetric analyzers
  • Microscope photo attachments
  • Accelerated weathering machines
  • Masonry cutters
  • Inert atmosphere box furnaces
  • Adhesion testers
  • Load frames
  • Jaw crushers
  • Sonometers
  • Stabilometers
  • Band saws
  • Permeability measuring devices
  • Differential scanning calorimeters
  • Accelerometers
  • Slurry blenders
  • Laser Doppler velocimeters LDV
  • Laboratory microwave ovens
  • Atomic force microscopes
  • Sample presses
  • Water-cooled saws
  • Laboratory test sieves
  • Pit depth gauges
  • Durometers
  • Magnetic separators
  • Etching equipment
  • Microwave sintering furnaces
  • Balling drums
  • Micromanipulators