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Automation Risk Analysis

Will “Material Science And Testing Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Material Science And Testing Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Material Science And Testing Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Teach in colleges and universities.

  • Determine appropriate methods for fabricating and joining materials.

  • Present technical information at conferences.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Design and direct the testing or control of processing procedures.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Write for technical magazines, journals, and trade association publications.

  • Replicate the characteristics of materials and their components, using computers.

  • Design processing plants and equipment.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Monitor material performance, and evaluate its deterioration.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

Technologies & Software

  • Computer aided design CAD software
  • Minitab
  • Mistral (Mistral AI)
  • Perplexity AI
  • Fused deposition modeling FDM rapid prototyping systems
  • Stereolithography SLA rapid prototyping systems
  • Autodesk AI
  • Fault detection isolation and recovery FDIR software
  • The MathWorks MATLAB
  • Microsoft Visual Basic
  • Nova (Amazon)
  • Presentation software
  • SAP software
  • Microsoft Word
  • MTS Testworks
  • Microsoft Access
  • PTC Creo Parametric
  • Claude (Anthropic)
  • Microsoft PowerPoint
  • Grok (xAI)
  • National Instruments LabVIEW
  • Finite element analysis software
  • Microsoft Visio
  • Word processing software
  • GitHub Copilot
  • Dassault Systemes SolidWorks
  • Microsoft SharePoint
  • Gemini (Google)
  • Qwen (Alibaba)
  • IBM Notes
  • Oracle Database
  • Kimi (Moonshot AI)
  • C++
  • Digital image correlation DIC software
  • QMC CM4D
  • Enterprise resource planning ERP software
  • ANSYS Multiphysics
  • Dassault Systemes CATIA
  • Llama (Meta)
  • Microsoft Visual Basic.NET
  • ChatGPT (OpenAI)
  • Autodesk AutoCAD
  • AutoCAD AI
  • DeepSeek
  • Image analysis systems
  • Web browser software
  • Formula translation/translator FORTRAN
  • Graphics software
  • Microsoft Excel
  • Microsoft Office software
  • Microsoft Outlook
  • ANSYS AI Simulation
  • Gemini Code Assist
  • Python
  • Accelerated weathering machines
  • X ray fluorescence XRF spectrometers
  • Fourier transform infrared FTIR spectroscopes
  • Differential thermal analyzers
  • Benchtop centrifuges
  • Specific gravity balances
  • High-vacuum tensile testing chambers
  • Masonry cutters
  • Differential scanning calorimeters
  • Graphite element furnaces
  • Heated walk-in environmental chambers
  • Viscosity meters
  • Optical compound microscopes
  • Compression testing machines
  • pH testers
  • Laser Doppler velocimeters LDV
  • Safety gloves
  • Binocular compound microscopes
  • Vacuum evaporators
  • Pit depth gauges
  • Linear variable differential transformers LVDT
  • Screw-driven test machines
  • Thermogravimetric analyzers
  • Muffle furnaces
  • Tensile testers
  • Atomic force microscopes
  • Balling drums
  • Friction and wear testers
  • Molecular pumps
  • Temperature regulated shaking water baths
  • Hydraulic presses
  • Adhesion testers
  • Tube furnaces
  • Gauss meters
  • Microwave sintering furnaces
  • Polishing machines
  • Filter presses
  • Abrasion testers
  • Sonometers
  • Band saws
  • Flame photometers
  • Sample presses
  • Magnetic separators
  • Durometers
  • Diffractometers
  • Spectrometers
  • Tension gauges
  • Gel permeation chromatographs GPC
  • Rotating furnaces
  • Spectrophotometers
  • Electronic toploading balances
  • Liquid conditioners
  • Laboratory blenders
  • Roll crushers
  • Acoustic impediography equipment
  • Mechanical sieve shakers
  • Optical emission spectrometers
  • Reflectometers
  • Computer numerical controlled CNC milling machines
  • Rod mills
  • Infrared monitors
  • Etching equipment
  • Extensometers
  • Attritors
  • Holding jigs
  • Dataloggers
  • Gyratory crushers
  • Freeze-thaw test units
  • Water burets
  • Pycnometers
  • Load frames
  • Current versus voltage IV curve tracers
  • Analytical balances
  • Solid state laser systems
  • Atomic absorption AA spectrophotometers
  • Colorimeters
  • Vacuum coating systems
  • Fume hoods
  • Stereo microscopes
  • Sanding machines
  • Gas detectors
  • Twin-screw extruders
  • Thermal analysis systems
  • Scanning electron microscopes SEM
  • Servohydraulic test machines
  • Accelerometers
  • Digitizing oscilloscopes
  • Isodynamic separators
  • Calorimeters
  • Steam autoclaves
  • Microscope photo attachments
  • Spectrocolorimeters
  • Gas chromatographs GC
  • Stabilometers
  • Ultrasound inspection equipment
  • Fiberscopes
  • Inert atmosphere box furnaces
  • Microwave tube furnaces
  • Ultraviolet UV exposure units
  • Turbidimeters
  • Laboratory vacuum pumps
  • Personal computers
  • Laminators
  • Laboratory sample splitters
  • Charpy impact testers
  • Laboratory microwave ovens
  • Polarizing microscopes
  • Film thickness measurement systems
  • Melt spinners
  • Ultrasonic baths
  • Oscillating water tunnels
  • Counter-current mixers
  • Laboratory pulverizers
  • Drying ovens
  • Porosity indicators
  • Hardness testers
  • Lapping wheels
  • Ultrasonic dismembrators
  • Safety glasses
  • Flotation columns
  • Infrared cameras
  • Cement mixers
  • Coordinate measuring machines CMM
  • Laboratory glove boxes
  • Impact testers
  • Energy dispersive x-ray spectrometers EDS
  • Electrostatic separators
  • Magnetic susceptibility balances
  • Jaw crushers
  • Ammeters
  • Water-cooled saws
  • Computerized numerical control CNC lathes
  • Vacuum furnaces
  • High temperature material testing systems
  • Kneading compactors
  • Hot blenders
  • Micromanipulators
  • Injection molding machines
  • Lathes
  • X ray fluorescence XRF analyzers
  • Vibration analysis equipment
  • Solar simulators
  • Electron microprobe analyzers EMPA
  • Digital cameras
  • Particle size analyzers
  • Plasma-arc furnaces
  • Adiabatic bomb calorimeters
  • Deionizers
  • Strain gauges
  • Concrete test hammers
  • Jar mills
  • Slurry blenders
  • High pressure liquid chromatograph HPLC equipment
  • Wind tunnels
  • Electrometers
  • Solvent dryers
  • Ultrasonicators
  • Permeability measuring devices
  • Twin screw extruders
  • Laboratory test sieves
  • High tension separators
  • Microwave autoclaves
  • Mass spectrometers
  • Ball mills
  • Drop weight impact towers