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Automation Risk Analysis

Will “Extrusion Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Extrusion Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Extrusion Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Write for technical magazines, journals, and trade association publications.

  • Present technical information at conferences.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Design processing plants and equipment.

  • Design and direct the testing or control of processing procedures.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Teach in colleges and universities.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Monitor material performance, and evaluate its deterioration.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Replicate the characteristics of materials and their components, using computers.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Determine appropriate methods for fabricating and joining materials.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

Technologies & Software

  • Microsoft SharePoint
  • Microsoft Word
  • PTC Creo Parametric
  • C++
  • Nova (Amazon)
  • Gemini (Google)
  • Computer aided design CAD software
  • The MathWorks MATLAB
  • Digital image correlation DIC software
  • Gemini Code Assist
  • ChatGPT (OpenAI)
  • Qwen (Alibaba)
  • Microsoft Access
  • Fused deposition modeling FDM rapid prototyping systems
  • Kimi (Moonshot AI)
  • ANSYS Multiphysics
  • Microsoft Visual Basic
  • Graphics software
  • Claude (Anthropic)
  • Grok (xAI)
  • Python
  • Autodesk AI
  • SAP software
  • GitHub Copilot
  • Minitab
  • Microsoft Visual Basic.NET
  • Image analysis systems
  • QMC CM4D
  • Autodesk AutoCAD
  • AutoCAD AI
  • Microsoft Excel
  • Stereolithography SLA rapid prototyping systems
  • Presentation software
  • Microsoft Outlook
  • Word processing software
  • MTS Testworks
  • Mistral (Mistral AI)
  • National Instruments LabVIEW
  • Web browser software
  • Dassault Systemes SolidWorks
  • Formula translation/translator FORTRAN
  • Finite element analysis software
  • Microsoft Visio
  • Oracle Database
  • Fault detection isolation and recovery FDIR software
  • ANSYS AI Simulation
  • Llama (Meta)
  • Perplexity AI
  • Enterprise resource planning ERP software
  • Dassault Systemes CATIA
  • IBM Notes
  • Microsoft Office software
  • DeepSeek
  • Microsoft PowerPoint
  • Strain gauges
  • Safety glasses
  • Turbidimeters
  • Band saws
  • Melt spinners
  • Etching equipment
  • Viscosity meters
  • Spectrometers
  • Steam autoclaves
  • Gel permeation chromatographs GPC
  • Thermal analysis systems
  • Gyratory crushers
  • Fiberscopes
  • Oscillating water tunnels
  • Permeability measuring devices
  • Drop weight impact towers
  • Masonry cutters
  • Inert atmosphere box furnaces
  • Thermogravimetric analyzers
  • Laboratory glove boxes
  • Tension gauges
  • Vacuum furnaces
  • Mass spectrometers
  • Laboratory microwave ovens
  • Colorimeters
  • Concrete test hammers
  • X ray fluorescence XRF spectrometers
  • Electrometers
  • Computerized numerical control CNC lathes
  • Microwave sintering furnaces
  • Polarizing microscopes
  • Microscope photo attachments
  • Attritors
  • Sanding machines
  • Electrostatic separators
  • Current versus voltage IV curve tracers
  • Gauss meters
  • Lathes
  • Differential scanning calorimeters
  • High-vacuum tensile testing chambers
  • Slurry blenders
  • Muffle furnaces
  • Acoustic impediography equipment
  • Roll crushers
  • Abrasion testers
  • Charpy impact testers
  • Personal computers
  • High temperature material testing systems
  • Electronic toploading balances
  • Mechanical sieve shakers
  • Laboratory vacuum pumps
  • Laboratory pulverizers
  • Rod mills
  • Jaw crushers
  • Graphite element furnaces
  • Accelerometers
  • Ultrasound inspection equipment
  • Adhesion testers
  • Rotating furnaces
  • Counter-current mixers
  • Liquid conditioners
  • Dataloggers
  • Friction and wear testers
  • Fume hoods
  • Laboratory sample splitters
  • Fourier transform infrared FTIR spectroscopes
  • Twin screw extruders
  • Twin-screw extruders
  • Molecular pumps
  • Reflectometers
  • Jar mills
  • Coordinate measuring machines CMM
  • Calorimeters
  • X ray fluorescence XRF analyzers
  • Specific gravity balances
  • Drying ovens
  • Laminators
  • Water burets
  • pH testers
  • Ultrasonicators
  • Balling drums
  • Stereo microscopes
  • Pit depth gauges
  • Injection molding machines
  • Laboratory blenders
  • Film thickness measurement systems
  • Impact testers
  • Heated walk-in environmental chambers
  • Laboratory test sieves
  • Digitizing oscilloscopes
  • Ultrasonic dismembrators
  • Spectrocolorimeters
  • Solid state laser systems
  • Compression testing machines
  • Polishing machines
  • Vacuum evaporators
  • Stabilometers
  • Electron microprobe analyzers EMPA
  • Infrared monitors
  • Diffractometers
  • Adiabatic bomb calorimeters
  • Optical emission spectrometers
  • Ultrasonic baths
  • Hydraulic presses
  • Hardness testers
  • Kneading compactors
  • Solar simulators
  • Vacuum coating systems
  • Ultraviolet UV exposure units
  • Microwave tube furnaces
  • Solvent dryers
  • Analytical balances
  • Temperature regulated shaking water baths
  • Magnetic susceptibility balances
  • Tensile testers
  • Filter presses
  • Safety gloves
  • Sonometers
  • Binocular compound microscopes
  • Scanning electron microscopes SEM
  • Cement mixers
  • Laser Doppler velocimeters LDV
  • Flame photometers
  • Lapping wheels
  • Freeze-thaw test units
  • Hot blenders
  • High pressure liquid chromatograph HPLC equipment
  • Spectrophotometers
  • Water-cooled saws
  • Atomic absorption AA spectrophotometers
  • Tube furnaces
  • Screw-driven test machines
  • Sample presses
  • Flotation columns
  • Energy dispersive x-ray spectrometers EDS
  • Atomic force microscopes
  • High tension separators
  • Durometers
  • Optical compound microscopes
  • Gas detectors
  • Benchtop centrifuges
  • Plasma-arc furnaces
  • Vibration analysis equipment
  • Computer numerical controlled CNC milling machines
  • Isodynamic separators
  • Digital cameras
  • Gas chromatographs GC
  • Particle size analyzers
  • Porosity indicators
  • Wind tunnels
  • Magnetic separators
  • Pycnometers
  • Ball mills
  • Extensometers
  • Holding jigs
  • Differential thermal analyzers
  • Linear variable differential transformers LVDT
  • Microwave autoclaves
  • Accelerated weathering machines
  • Micromanipulators
  • Ammeters
  • Load frames
  • Infrared cameras
  • Servohydraulic test machines
  • Deionizers