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Automation Risk Analysis

Will “Extrusion Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Extrusion Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Extrusion Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Determine appropriate methods for fabricating and joining materials.

  • Monitor material performance, and evaluate its deterioration.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Design and direct the testing or control of processing procedures.

  • Teach in colleges and universities.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Replicate the characteristics of materials and their components, using computers.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Present technical information at conferences.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Design processing plants and equipment.

  • Write for technical magazines, journals, and trade association publications.

Technologies & Software

  • ChatGPT (OpenAI)
  • Mistral (Mistral AI)
  • AutoCAD AI
  • SAP software
  • Oracle Database
  • Microsoft Visual Basic
  • Microsoft Access
  • QMC CM4D
  • Graphics software
  • Grok (xAI)
  • Autodesk AI
  • Microsoft Visio
  • Digital image correlation DIC software
  • Dassault Systemes SolidWorks
  • Microsoft Excel
  • Nova (Amazon)
  • The MathWorks MATLAB
  • GitHub Copilot
  • Fused deposition modeling FDM rapid prototyping systems
  • Claude (Anthropic)
  • Dassault Systemes CATIA
  • Gemini Code Assist
  • Autodesk AutoCAD
  • DeepSeek
  • Fault detection isolation and recovery FDIR software
  • Word processing software
  • Microsoft Word
  • Computer aided design CAD software
  • Perplexity AI
  • C++
  • Microsoft Visual Basic.NET
  • Qwen (Alibaba)
  • Minitab
  • Python
  • PTC Creo Parametric
  • Kimi (Moonshot AI)
  • ANSYS AI Simulation
  • National Instruments LabVIEW
  • Presentation software
  • Llama (Meta)
  • IBM Notes
  • Microsoft Outlook
  • Finite element analysis software
  • Formula translation/translator FORTRAN
  • Stereolithography SLA rapid prototyping systems
  • MTS Testworks
  • Microsoft SharePoint
  • Gemini (Google)
  • Enterprise resource planning ERP software
  • Web browser software
  • Microsoft PowerPoint
  • Image analysis systems
  • Microsoft Office software
  • ANSYS Multiphysics
  • Safety glasses
  • Binocular compound microscopes
  • Analytical balances
  • Flame photometers
  • Linear variable differential transformers LVDT
  • Mass spectrometers
  • Viscosity meters
  • Gyratory crushers
  • Permeability measuring devices
  • Magnetic separators
  • Etching equipment
  • Stereo microscopes
  • Muffle furnaces
  • Deionizers
  • Extensometers
  • Mechanical sieve shakers
  • Accelerometers
  • Electron microprobe analyzers EMPA
  • Ultrasonic dismembrators
  • Particle size analyzers
  • Drying ovens
  • Charpy impact testers
  • Impact testers
  • Digital cameras
  • High pressure liquid chromatograph HPLC equipment
  • Twin screw extruders
  • Freeze-thaw test units
  • Current versus voltage IV curve tracers
  • Twin-screw extruders
  • Sample presses
  • Electrometers
  • Acoustic impediography equipment
  • Wind tunnels
  • Computerized numerical control CNC lathes
  • Fiberscopes
  • Gas chromatographs GC
  • Filter presses
  • Spectrometers
  • Band saws
  • Infrared cameras
  • Oscillating water tunnels
  • Electronic toploading balances
  • Laboratory glove boxes
  • Liquid conditioners
  • Cement mixers
  • Laser Doppler velocimeters LDV
  • Vacuum evaporators
  • Laboratory vacuum pumps
  • Adhesion testers
  • Rotating furnaces
  • Tension gauges
  • Ultraviolet UV exposure units
  • Fume hoods
  • Adiabatic bomb calorimeters
  • Magnetic susceptibility balances
  • Strain gauges
  • Solvent dryers
  • Spectrocolorimeters
  • Laboratory blenders
  • Infrared monitors
  • Ultrasound inspection equipment
  • Isodynamic separators
  • High temperature material testing systems
  • Masonry cutters
  • Reflectometers
  • Calorimeters
  • Polishing machines
  • Microwave sintering furnaces
  • High tension separators
  • Concrete test hammers
  • Molecular pumps
  • Optical compound microscopes
  • Steam autoclaves
  • Vacuum coating systems
  • Servohydraulic test machines
  • Optical emission spectrometers
  • Pit depth gauges
  • Compression testing machines
  • Microwave tube furnaces
  • Holding jigs
  • pH testers
  • Graphite element furnaces
  • Water burets
  • Water-cooled saws
  • Porosity indicators
  • Temperature regulated shaking water baths
  • Solar simulators
  • Electrostatic separators
  • Atomic force microscopes
  • Scanning electron microscopes SEM
  • Thermal analysis systems
  • Benchtop centrifuges
  • Vacuum furnaces
  • Ultrasonic baths
  • Roll crushers
  • Hot blenders
  • Sonometers
  • Load frames
  • Ultrasonicators
  • Laboratory microwave ovens
  • Microwave autoclaves
  • Heated walk-in environmental chambers
  • Computer numerical controlled CNC milling machines
  • Fourier transform infrared FTIR spectroscopes
  • Differential scanning calorimeters
  • Microscope photo attachments
  • Thermogravimetric analyzers
  • High-vacuum tensile testing chambers
  • Inert atmosphere box furnaces
  • Screw-driven test machines
  • Injection molding machines
  • Laboratory test sieves
  • Melt spinners
  • Gas detectors
  • Hardness testers
  • Personal computers
  • Stabilometers
  • Specific gravity balances
  • Gauss meters
  • Digitizing oscilloscopes
  • Attritors
  • Friction and wear testers
  • Accelerated weathering machines
  • Abrasion testers
  • Laboratory sample splitters
  • Laboratory pulverizers
  • Jar mills
  • Kneading compactors
  • Jaw crushers
  • Sanding machines
  • Tensile testers
  • Drop weight impact towers
  • Turbidimeters
  • Lapping wheels
  • Balling drums
  • Vibration analysis equipment
  • Differential thermal analyzers
  • Spectrophotometers
  • Colorimeters
  • Polarizing microscopes
  • Ammeters
  • X ray fluorescence XRF analyzers
  • Film thickness measurement systems
  • Micromanipulators
  • Dataloggers
  • Solid state laser systems
  • Diffractometers
  • Energy dispersive x-ray spectrometers EDS
  • Pycnometers
  • Coordinate measuring machines CMM
  • Slurry blenders
  • Counter-current mixers
  • Lathes
  • Flotation columns
  • Rod mills
  • Plasma-arc furnaces
  • Tube furnaces
  • Atomic absorption AA spectrophotometers
  • Gel permeation chromatographs GPC
  • Durometers
  • X ray fluorescence XRF spectrometers
  • Safety gloves
  • Laminators
  • Hydraulic presses
  • Ball mills