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Automation Risk Analysis

Will “Design Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Design Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Design Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Monitor material performance, and evaluate its deterioration.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Present technical information at conferences.

  • Design processing plants and equipment.

  • Replicate the characteristics of materials and their components, using computers.

  • Design and direct the testing or control of processing procedures.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Teach in colleges and universities.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Write for technical magazines, journals, and trade association publications.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Determine appropriate methods for fabricating and joining materials.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

Technologies & Software

  • SAP software
  • DeepSeek
  • Oracle Database
  • Web browser software
  • The MathWorks MATLAB
  • Microsoft Office software
  • Minitab
  • Gemini Code Assist
  • Fault detection isolation and recovery FDIR software
  • IBM Notes
  • Microsoft Word
  • PTC Creo Parametric
  • Claude (Anthropic)
  • Autodesk AI
  • Autodesk AutoCAD
  • Llama (Meta)
  • C++
  • Image analysis systems
  • MTS Testworks
  • Stereolithography SLA rapid prototyping systems
  • Gemini (Google)
  • Microsoft Visio
  • Microsoft Visual Basic
  • Microsoft SharePoint
  • Nova (Amazon)
  • Microsoft Outlook
  • Microsoft PowerPoint
  • Grok (xAI)
  • QMC CM4D
  • ChatGPT (OpenAI)
  • Microsoft Visual Basic.NET
  • Kimi (Moonshot AI)
  • Digital image correlation DIC software
  • ANSYS AI Simulation
  • Perplexity AI
  • Microsoft Excel
  • Word processing software
  • Qwen (Alibaba)
  • Microsoft Access
  • Python
  • Mistral (Mistral AI)
  • Dassault Systemes SolidWorks
  • Computer aided design CAD software
  • Presentation software
  • GitHub Copilot
  • Finite element analysis software
  • Enterprise resource planning ERP software
  • National Instruments LabVIEW
  • Fused deposition modeling FDM rapid prototyping systems
  • Formula translation/translator FORTRAN
  • AutoCAD AI
  • Graphics software
  • Dassault Systemes CATIA
  • ANSYS Multiphysics
  • Colorimeters
  • Coordinate measuring machines CMM
  • Twin screw extruders
  • Electrometers
  • Gas chromatographs GC
  • Electrostatic separators
  • Micromanipulators
  • High tension separators
  • Specific gravity balances
  • Laboratory microwave ovens
  • Friction and wear testers
  • Ultrasound inspection equipment
  • Charpy impact testers
  • Personal computers
  • Mechanical sieve shakers
  • Heated walk-in environmental chambers
  • Microwave sintering furnaces
  • Laboratory test sieves
  • Laboratory sample splitters
  • High pressure liquid chromatograph HPLC equipment
  • Melt spinners
  • Hardness testers
  • Masonry cutters
  • Magnetic susceptibility balances
  • Balling drums
  • Laboratory vacuum pumps
  • Computer numerical controlled CNC milling machines
  • X ray fluorescence XRF spectrometers
  • Hydraulic presses
  • Fume hoods
  • Film thickness measurement systems
  • Gyratory crushers
  • Band saws
  • Safety glasses
  • Accelerometers
  • pH testers
  • Injection molding machines
  • Gas detectors
  • Isodynamic separators
  • Laminators
  • Tube furnaces
  • Optical compound microscopes
  • Gel permeation chromatographs GPC
  • Calorimeters
  • Etching equipment
  • Benchtop centrifuges
  • Screw-driven test machines
  • Ultrasonicators
  • Viscosity meters
  • Ammeters
  • Lapping wheels
  • Extensometers
  • Attritors
  • Flame photometers
  • Scanning electron microscopes SEM
  • Diffractometers
  • High temperature material testing systems
  • Polarizing microscopes
  • Muffle furnaces
  • Dataloggers
  • Turbidimeters
  • Freeze-thaw test units
  • Sanding machines
  • Flotation columns
  • Binocular compound microscopes
  • Water-cooled saws
  • Tensile testers
  • Adiabatic bomb calorimeters
  • Strain gauges
  • Graphite element furnaces
  • Filter presses
  • High-vacuum tensile testing chambers
  • Digital cameras
  • Acoustic impediography equipment
  • Atomic force microscopes
  • Electronic toploading balances
  • Solvent dryers
  • Sonometers
  • Counter-current mixers
  • Temperature regulated shaking water baths
  • Load frames
  • Microwave tube furnaces
  • Porosity indicators
  • Analytical balances
  • Thermal analysis systems
  • X ray fluorescence XRF analyzers
  • Drop weight impact towers
  • Mass spectrometers
  • Abrasion testers
  • Current versus voltage IV curve tracers
  • Kneading compactors
  • Laboratory glove boxes
  • Roll crushers
  • Servohydraulic test machines
  • Computerized numerical control CNC lathes
  • Rod mills
  • Concrete test hammers
  • Vibration analysis equipment
  • Impact testers
  • Permeability measuring devices
  • Jaw crushers
  • Water burets
  • Pycnometers
  • Stabilometers
  • Differential thermal analyzers
  • Twin-screw extruders
  • Rotating furnaces
  • Deionizers
  • Steam autoclaves
  • Wind tunnels
  • Sample presses
  • Pit depth gauges
  • Molecular pumps
  • Plasma-arc furnaces
  • Inert atmosphere box furnaces
  • Adhesion testers
  • Spectrophotometers
  • Vacuum furnaces
  • Laboratory pulverizers
  • Spectrometers
  • Linear variable differential transformers LVDT
  • Safety gloves
  • Drying ovens
  • Solid state laser systems
  • Laboratory blenders
  • Microwave autoclaves
  • Infrared monitors
  • Durometers
  • Ball mills
  • Stereo microscopes
  • Energy dispersive x-ray spectrometers EDS
  • Fourier transform infrared FTIR spectroscopes
  • Vacuum evaporators
  • Digitizing oscilloscopes
  • Liquid conditioners
  • Ultraviolet UV exposure units
  • Optical emission spectrometers
  • Ultrasonic baths
  • Slurry blenders
  • Spectrocolorimeters
  • Reflectometers
  • Thermogravimetric analyzers
  • Jar mills
  • Ultrasonic dismembrators
  • Polishing machines
  • Atomic absorption AA spectrophotometers
  • Electron microprobe analyzers EMPA
  • Solar simulators
  • Infrared cameras
  • Differential scanning calorimeters
  • Accelerated weathering machines
  • Holding jigs
  • Vacuum coating systems
  • Hot blenders
  • Laser Doppler velocimeters LDV
  • Microscope photo attachments
  • Tension gauges
  • Lathes
  • Particle size analyzers
  • Magnetic separators
  • Cement mixers
  • Compression testing machines
  • Oscillating water tunnels
  • Fiberscopes
  • Gauss meters