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Automation Risk Analysis

Will “Design Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Design Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Design Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Design and direct the testing or control of processing procedures.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Replicate the characteristics of materials and their components, using computers.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Teach in colleges and universities.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Present technical information at conferences.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Design processing plants and equipment.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Monitor material performance, and evaluate its deterioration.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Write for technical magazines, journals, and trade association publications.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Determine appropriate methods for fabricating and joining materials.

Technologies & Software

  • ANSYS Multiphysics
  • Microsoft SharePoint
  • Microsoft Visio
  • Mistral (Mistral AI)
  • ANSYS AI Simulation
  • Perplexity AI
  • Stereolithography SLA rapid prototyping systems
  • Dassault Systemes CATIA
  • Enterprise resource planning ERP software
  • Fault detection isolation and recovery FDIR software
  • DeepSeek
  • Autodesk AI
  • The MathWorks MATLAB
  • GitHub Copilot
  • IBM Notes
  • Digital image correlation DIC software
  • Microsoft Visual Basic.NET
  • QMC CM4D
  • Qwen (Alibaba)
  • ChatGPT (OpenAI)
  • Microsoft Access
  • SAP software
  • C++
  • Image analysis systems
  • Graphics software
  • Computer aided design CAD software
  • AutoCAD AI
  • Microsoft Outlook
  • Minitab
  • Microsoft Office software
  • Grok (xAI)
  • Kimi (Moonshot AI)
  • Word processing software
  • Llama (Meta)
  • Microsoft PowerPoint
  • Microsoft Excel
  • Microsoft Word
  • MTS Testworks
  • Fused deposition modeling FDM rapid prototyping systems
  • Microsoft Visual Basic
  • Claude (Anthropic)
  • Oracle Database
  • Gemini Code Assist
  • Presentation software
  • Gemini (Google)
  • Nova (Amazon)
  • Formula translation/translator FORTRAN
  • National Instruments LabVIEW
  • Python
  • Finite element analysis software
  • Dassault Systemes SolidWorks
  • PTC Creo Parametric
  • Web browser software
  • Autodesk AutoCAD
  • X ray fluorescence XRF spectrometers
  • Deionizers
  • Durometers
  • Ultrasonicators
  • Holding jigs
  • Hardness testers
  • Jar mills
  • Laboratory blenders
  • Gas chromatographs GC
  • Fume hoods
  • Oscillating water tunnels
  • Injection molding machines
  • Particle size analyzers
  • Porosity indicators
  • Accelerated weathering machines
  • Microwave tube furnaces
  • Optical emission spectrometers
  • Microwave sintering furnaces
  • Personal computers
  • Plasma-arc furnaces
  • Scanning electron microscopes SEM
  • Lapping wheels
  • Flame photometers
  • Solvent dryers
  • Friction and wear testers
  • Isodynamic separators
  • Sonometers
  • Load frames
  • Attritors
  • Ultraviolet UV exposure units
  • Computer numerical controlled CNC milling machines
  • Abrasion testers
  • Specific gravity balances
  • Hydraulic presses
  • Tensile testers
  • Differential thermal analyzers
  • Vacuum coating systems
  • Gel permeation chromatographs GPC
  • Electrometers
  • Spectrometers
  • Diffractometers
  • Flotation columns
  • Thermogravimetric analyzers
  • Computerized numerical control CNC lathes
  • Melt spinners
  • Fiberscopes
  • Acoustic impediography equipment
  • Water-cooled saws
  • Screw-driven test machines
  • Gyratory crushers
  • Electron microprobe analyzers EMPA
  • Lathes
  • Infrared cameras
  • Twin-screw extruders
  • Jaw crushers
  • Fourier transform infrared FTIR spectroscopes
  • Laboratory glove boxes
  • Drying ovens
  • Reflectometers
  • Accelerometers
  • Water burets
  • Stereo microscopes
  • High temperature material testing systems
  • Solar simulators
  • Hot blenders
  • Steam autoclaves
  • Heated walk-in environmental chambers
  • Muffle furnaces
  • Binocular compound microscopes
  • Magnetic separators
  • Balling drums
  • Benchtop centrifuges
  • Filter presses
  • Viscosity meters
  • Wind tunnels
  • Pycnometers
  • Safety glasses
  • Ultrasonic baths
  • Micromanipulators
  • Liquid conditioners
  • pH testers
  • Roll crushers
  • Microwave autoclaves
  • Safety gloves
  • Charpy impact testers
  • High-vacuum tensile testing chambers
  • Laminators
  • Tube furnaces
  • Atomic force microscopes
  • Ball mills
  • Cement mixers
  • Analytical balances
  • Laboratory vacuum pumps
  • Freeze-thaw test units
  • Impact testers
  • Ammeters
  • Temperature regulated shaking water baths
  • Slurry blenders
  • Masonry cutters
  • Spectrophotometers
  • Servohydraulic test machines
  • Calorimeters
  • Laboratory test sieves
  • Dataloggers
  • Turbidimeters
  • Microscope photo attachments
  • Thermal analysis systems
  • X ray fluorescence XRF analyzers
  • Counter-current mixers
  • Ultrasound inspection equipment
  • High pressure liquid chromatograph HPLC equipment
  • Laboratory microwave ovens
  • Spectrocolorimeters
  • Stabilometers
  • Optical compound microscopes
  • Pit depth gauges
  • Ultrasonic dismembrators
  • Rod mills
  • Tension gauges
  • Extensometers
  • Concrete test hammers
  • Coordinate measuring machines CMM
  • Gas detectors
  • Digitizing oscilloscopes
  • Film thickness measurement systems
  • High tension separators
  • Vibration analysis equipment
  • Adiabatic bomb calorimeters
  • Compression testing machines
  • Strain gauges
  • Atomic absorption AA spectrophotometers
  • Electronic toploading balances
  • Vacuum evaporators
  • Infrared monitors
  • Solid state laser systems
  • Differential scanning calorimeters
  • Rotating furnaces
  • Sanding machines
  • Drop weight impact towers
  • Etching equipment
  • Kneading compactors
  • Mass spectrometers
  • Energy dispersive x-ray spectrometers EDS
  • Mechanical sieve shakers
  • Magnetic susceptibility balances
  • Molecular pumps
  • Sample presses
  • Permeability measuring devices
  • Vacuum furnaces
  • Colorimeters
  • Adhesion testers
  • Inert atmosphere box furnaces
  • Digital cameras
  • Graphite element furnaces
  • Polarizing microscopes
  • Laboratory pulverizers
  • Electrostatic separators
  • Band saws
  • Polishing machines
  • Twin screw extruders
  • Laboratory sample splitters
  • Gauss meters
  • Laser Doppler velocimeters LDV
  • Current versus voltage IV curve tracers
  • Linear variable differential transformers LVDT