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Automation Risk Analysis

Will “Metallographer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Metallographer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Metallographer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Design processing plants and equipment.

  • Teach in colleges and universities.

  • Replicate the characteristics of materials and their components, using computers.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Determine appropriate methods for fabricating and joining materials.

  • Design and direct the testing or control of processing procedures.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Write for technical magazines, journals, and trade association publications.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Present technical information at conferences.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Monitor material performance, and evaluate its deterioration.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

Technologies & Software

  • Minitab
  • Oracle Database
  • Python
  • Computer aided design CAD software
  • Autodesk AI
  • Kimi (Moonshot AI)
  • Microsoft Outlook
  • National Instruments LabVIEW
  • MTS Testworks
  • Fault detection isolation and recovery FDIR software
  • Mistral (Mistral AI)
  • AutoCAD AI
  • IBM Notes
  • ANSYS Multiphysics
  • GitHub Copilot
  • Web browser software
  • Fused deposition modeling FDM rapid prototyping systems
  • Image analysis systems
  • ChatGPT (OpenAI)
  • Claude (Anthropic)
  • ANSYS AI Simulation
  • Gemini (Google)
  • Microsoft SharePoint
  • Digital image correlation DIC software
  • Perplexity AI
  • C++
  • PTC Creo Parametric
  • Presentation software
  • Graphics software
  • Stereolithography SLA rapid prototyping systems
  • Enterprise resource planning ERP software
  • Dassault Systemes SolidWorks
  • Qwen (Alibaba)
  • Autodesk AutoCAD
  • Gemini Code Assist
  • SAP software
  • Microsoft Access
  • Microsoft PowerPoint
  • Formula translation/translator FORTRAN
  • Dassault Systemes CATIA
  • Microsoft Visual Basic.NET
  • DeepSeek
  • Nova (Amazon)
  • Llama (Meta)
  • The MathWorks MATLAB
  • Microsoft Excel
  • Microsoft Word
  • Grok (xAI)
  • QMC CM4D
  • Microsoft Visio
  • Microsoft Visual Basic
  • Microsoft Office software
  • Word processing software
  • Finite element analysis software
  • Kneading compactors
  • Mass spectrometers
  • Ultrasonic baths
  • High pressure liquid chromatograph HPLC equipment
  • Sample presses
  • Laboratory glove boxes
  • Safety glasses
  • Inert atmosphere box furnaces
  • Stabilometers
  • Twin-screw extruders
  • Muffle furnaces
  • Rotating furnaces
  • Benchtop centrifuges
  • Fourier transform infrared FTIR spectroscopes
  • Water burets
  • Magnetic susceptibility balances
  • Thermogravimetric analyzers
  • Flame photometers
  • Atomic force microscopes
  • Infrared monitors
  • Turbidimeters
  • Electrometers
  • Polarizing microscopes
  • Binocular compound microscopes
  • Holding jigs
  • Adhesion testers
  • Counter-current mixers
  • Vacuum evaporators
  • Personal computers
  • Melt spinners
  • Fume hoods
  • Extensometers
  • Energy dispersive x-ray spectrometers EDS
  • Hardness testers
  • X ray fluorescence XRF analyzers
  • Attritors
  • Colorimeters
  • High tension separators
  • Sanding machines
  • Ultrasound inspection equipment
  • Concrete test hammers
  • Ultrasonic dismembrators
  • Electrostatic separators
  • Electronic toploading balances
  • Calorimeters
  • Diffractometers
  • Cement mixers
  • Spectrometers
  • Digitizing oscilloscopes
  • Ammeters
  • Microwave sintering furnaces
  • Laminators
  • Adiabatic bomb calorimeters
  • Reflectometers
  • Microscope photo attachments
  • Gauss meters
  • Hydraulic presses
  • Heated walk-in environmental chambers
  • Abrasion testers
  • Durometers
  • Slurry blenders
  • Digital cameras
  • Filter presses
  • Water-cooled saws
  • Band saws
  • High temperature material testing systems
  • Vacuum coating systems
  • Thermal analysis systems
  • Liquid conditioners
  • Balling drums
  • Vibration analysis equipment
  • Differential scanning calorimeters
  • Safety gloves
  • Laboratory test sieves
  • Gas detectors
  • Accelerometers
  • Solar simulators
  • Tension gauges
  • Dataloggers
  • Charpy impact testers
  • Pycnometers
  • Plasma-arc furnaces
  • Laboratory vacuum pumps
  • Coordinate measuring machines CMM
  • Screw-driven test machines
  • Ultrasonicators
  • Isodynamic separators
  • Solid state laser systems
  • Laboratory pulverizers
  • High-vacuum tensile testing chambers
  • Pit depth gauges
  • Computer numerical controlled CNC milling machines
  • Tensile testers
  • Roll crushers
  • Oscillating water tunnels
  • Molecular pumps
  • Jaw crushers
  • Optical compound microscopes
  • Etching equipment
  • Gel permeation chromatographs GPC
  • Electron microprobe analyzers EMPA
  • Micromanipulators
  • Particle size analyzers
  • Drying ovens
  • Hot blenders
  • Laser Doppler velocimeters LDV
  • Microwave tube furnaces
  • Steam autoclaves
  • Infrared cameras
  • Gas chromatographs GC
  • Gyratory crushers
  • Laboratory blenders
  • Spectrophotometers
  • Current versus voltage IV curve tracers
  • Stereo microscopes
  • Solvent dryers
  • Computerized numerical control CNC lathes
  • Temperature regulated shaking water baths
  • Differential thermal analyzers
  • Laboratory microwave ovens
  • Graphite element furnaces
  • Polishing machines
  • Fiberscopes
  • Load frames
  • Lathes
  • Lapping wheels
  • Film thickness measurement systems
  • Acoustic impediography equipment
  • Permeability measuring devices
  • Injection molding machines
  • Spectrocolorimeters
  • X ray fluorescence XRF spectrometers
  • Impact testers
  • Masonry cutters
  • Laboratory sample splitters
  • Deionizers
  • Jar mills
  • Ball mills
  • pH testers
  • Scanning electron microscopes SEM
  • Accelerated weathering machines
  • Mechanical sieve shakers
  • Vacuum furnaces
  • Viscosity meters
  • Servohydraulic test machines
  • Optical emission spectrometers
  • Compression testing machines
  • Microwave autoclaves
  • Atomic absorption AA spectrophotometers
  • Linear variable differential transformers LVDT
  • Tube furnaces
  • Magnetic separators
  • Analytical balances
  • Ultraviolet UV exposure units
  • Rod mills
  • Wind tunnels
  • Drop weight impact towers
  • Porosity indicators
  • Flotation columns
  • Sonometers
  • Specific gravity balances
  • Strain gauges
  • Friction and wear testers
  • Twin screw extruders
  • Freeze-thaw test units