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Automation Risk Analysis

Will “Metallographer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Metallographer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Metallographer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Monitor material performance, and evaluate its deterioration.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Design processing plants and equipment.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Replicate the characteristics of materials and their components, using computers.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Design and direct the testing or control of processing procedures.

  • Write for technical magazines, journals, and trade association publications.

  • Teach in colleges and universities.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Present technical information at conferences.

  • Determine appropriate methods for fabricating and joining materials.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

Technologies & Software

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  • Microsoft Excel
  • Word processing software
  • SAP software
  • Enterprise resource planning ERP software
  • Mistral (Mistral AI)
  • Microsoft SharePoint
  • DeepSeek
  • AutoCAD AI
  • ANSYS AI Simulation
  • Perplexity AI
  • Image analysis systems
  • Claude (Anthropic)
  • QMC CM4D
  • Formula translation/translator FORTRAN
  • Grok (xAI)
  • Dassault Systemes SolidWorks
  • The MathWorks MATLAB
  • PTC Creo Parametric
  • Graphics software
  • National Instruments LabVIEW
  • Microsoft Office software
  • Microsoft PowerPoint
  • Microsoft Access
  • C++
  • Finite element analysis software
  • ChatGPT (OpenAI)
  • Oracle Database
  • ANSYS Multiphysics
  • Gemini Code Assist
  • Dassault Systemes CATIA
  • Microsoft Visual Basic
  • Digital image correlation DIC software
  • Python
  • Qwen (Alibaba)
  • Autodesk AI
  • GitHub Copilot
  • Presentation software
  • Computer aided design CAD software
  • Kimi (Moonshot AI)
  • Microsoft Word
  • IBM Notes
  • Autodesk AutoCAD
  • Fault detection isolation and recovery FDIR software
  • Microsoft Visio
  • Fused deposition modeling FDM rapid prototyping systems
  • Stereolithography SLA rapid prototyping systems
  • MTS Testworks
  • Web browser software
  • Jar mills
  • High temperature material testing systems
  • Drop weight impact towers
  • Lathes
  • Ultraviolet UV exposure units
  • Laboratory pulverizers
  • Gas detectors
  • Laboratory test sieves
  • Microwave tube furnaces
  • Electrometers
  • Vacuum furnaces
  • Stereo microscopes
  • Laboratory glove boxes
  • Hot blenders
  • Spectrometers
  • Servohydraulic test machines
  • Hydraulic presses
  • Gauss meters
  • Durometers
  • Magnetic susceptibility balances
  • Jaw crushers
  • Digital cameras
  • Adiabatic bomb calorimeters
  • Mechanical sieve shakers
  • Ultrasonic baths
  • Tube furnaces
  • Accelerated weathering machines
  • Solar simulators
  • Thermal analysis systems
  • Computerized numerical control CNC lathes
  • Kneading compactors
  • Tension gauges
  • Hardness testers
  • Sanding machines
  • Roll crushers
  • Temperature regulated shaking water baths
  • Ultrasonic dismembrators
  • Personal computers
  • Laboratory sample splitters
  • Solid state laser systems
  • Masonry cutters
  • Binocular compound microscopes
  • High-vacuum tensile testing chambers
  • Calorimeters
  • Pit depth gauges
  • Deionizers
  • Liquid conditioners
  • Steam autoclaves
  • Freeze-thaw test units
  • Benchtop centrifuges
  • Linear variable differential transformers LVDT
  • Scanning electron microscopes SEM
  • Particle size analyzers
  • Twin-screw extruders
  • Infrared cameras
  • Injection molding machines
  • Analytical balances
  • Optical compound microscopes
  • Fourier transform infrared FTIR spectroscopes
  • Load frames
  • Computer numerical controlled CNC milling machines
  • Stabilometers
  • Film thickness measurement systems
  • Etching equipment
  • Electrostatic separators
  • Fiberscopes
  • Laboratory blenders
  • High tension separators
  • Mass spectrometers
  • Digitizing oscilloscopes
  • Sample presses
  • Current versus voltage IV curve tracers
  • Attritors
  • Sonometers
  • High pressure liquid chromatograph HPLC equipment
  • Abrasion testers
  • Cement mixers
  • Vacuum evaporators
  • Charpy impact testers
  • Infrared monitors
  • Microscope photo attachments
  • Electron microprobe analyzers EMPA
  • Water-cooled saws
  • Polishing machines
  • Laser Doppler velocimeters LDV
  • Molecular pumps
  • Differential scanning calorimeters
  • Plasma-arc furnaces
  • Wind tunnels
  • Energy dispersive x-ray spectrometers EDS
  • Specific gravity balances
  • X ray fluorescence XRF spectrometers
  • Differential thermal analyzers
  • Gel permeation chromatographs GPC
  • Permeability measuring devices
  • Acoustic impediography equipment
  • Optical emission spectrometers
  • Melt spinners
  • Atomic absorption AA spectrophotometers
  • Twin screw extruders
  • Solvent dryers
  • Compression testing machines
  • Electronic toploading balances
  • Microwave sintering furnaces
  • Heated walk-in environmental chambers
  • Ultrasound inspection equipment
  • Laminators
  • Thermogravimetric analyzers
  • Ammeters
  • Laboratory microwave ovens
  • Accelerometers
  • Concrete test hammers
  • Polarizing microscopes
  • Oscillating water tunnels
  • Flame photometers
  • Porosity indicators
  • Microwave autoclaves
  • Muffle furnaces
  • Reflectometers
  • Filter presses
  • Ball mills
  • Balling drums
  • Safety glasses
  • Isodynamic separators
  • Ultrasonicators
  • Lapping wheels
  • Graphite element furnaces
  • Impact testers
  • X ray fluorescence XRF analyzers
  • Viscosity meters
  • Holding jigs
  • Fume hoods
  • Slurry blenders
  • Dataloggers
  • Pycnometers
  • Micromanipulators
  • Coordinate measuring machines CMM
  • Rotating furnaces
  • Spectrocolorimeters
  • Water burets
  • Gas chromatographs GC
  • Tensile testers
  • Flotation columns
  • Extensometers
  • Friction and wear testers
  • Turbidimeters
  • Magnetic separators
  • Counter-current mixers
  • Gyratory crushers
  • Atomic force microscopes
  • Strain gauges
  • Screw-driven test machines
  • Drying ovens
  • Rod mills
  • Safety gloves
  • pH testers
  • Laboratory vacuum pumps
  • Diffractometers
  • Adhesion testers
  • Vibration analysis equipment
  • Colorimeters
  • Vacuum coating systems
  • Band saws
  • Spectrophotometers
  • Inert atmosphere box furnaces