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Automation Risk Analysis

Will “Foundry Metallurgist” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Foundry Metallurgist” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Foundry Metallurgist” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Replicate the characteristics of materials and their components, using computers.

  • Present technical information at conferences.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Teach in colleges and universities.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Determine appropriate methods for fabricating and joining materials.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Write for technical magazines, journals, and trade association publications.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Design and direct the testing or control of processing procedures.

  • Design processing plants and equipment.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Monitor material performance, and evaluate its deterioration.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

Technologies & Software

  • Perplexity AI
  • Web browser software
  • Graphics software
  • Autodesk AutoCAD
  • Microsoft Access
  • Microsoft Outlook
  • Finite element analysis software
  • Fused deposition modeling FDM rapid prototyping systems
  • Microsoft Visual Basic.NET
  • Grok (xAI)
  • GitHub Copilot
  • Formula translation/translator FORTRAN
  • Python
  • Microsoft Word
  • Microsoft Visio
  • Gemini (Google)
  • Microsoft PowerPoint
  • SAP software
  • ChatGPT (OpenAI)
  • Minitab
  • Mistral (Mistral AI)
  • Oracle Database
  • Dassault Systemes CATIA
  • QMC CM4D
  • PTC Creo Parametric
  • Enterprise resource planning ERP software
  • MTS Testworks
  • Microsoft SharePoint
  • Llama (Meta)
  • Autodesk AI
  • DeepSeek
  • Stereolithography SLA rapid prototyping systems
  • Nova (Amazon)
  • C++
  • Word processing software
  • ANSYS Multiphysics
  • Microsoft Office software
  • Microsoft Excel
  • Fault detection isolation and recovery FDIR software
  • ANSYS AI Simulation
  • Microsoft Visual Basic
  • AutoCAD AI
  • Presentation software
  • Digital image correlation DIC software
  • Kimi (Moonshot AI)
  • Claude (Anthropic)
  • Image analysis systems
  • Gemini Code Assist
  • Qwen (Alibaba)
  • National Instruments LabVIEW
  • IBM Notes
  • The MathWorks MATLAB
  • Computer aided design CAD software
  • Dassault Systemes SolidWorks
  • Isodynamic separators
  • Colorimeters
  • Polarizing microscopes
  • Rod mills
  • Spectrometers
  • Reflectometers
  • Jar mills
  • Heated walk-in environmental chambers
  • Laminators
  • Differential thermal analyzers
  • Inert atmosphere box furnaces
  • Thermal analysis systems
  • Fume hoods
  • Compression testing machines
  • Vacuum furnaces
  • Calorimeters
  • Microwave autoclaves
  • Ultraviolet UV exposure units
  • Roll crushers
  • Water burets
  • Fiberscopes
  • Electrometers
  • Spectrocolorimeters
  • Mass spectrometers
  • Tube furnaces
  • Freeze-thaw test units
  • Servohydraulic test machines
  • Digital cameras
  • Atomic force microscopes
  • Film thickness measurement systems
  • Concrete test hammers
  • Computer numerical controlled CNC milling machines
  • Micromanipulators
  • Adiabatic bomb calorimeters
  • Masonry cutters
  • Sanding machines
  • Water-cooled saws
  • Spectrophotometers
  • Hydraulic presses
  • Differential scanning calorimeters
  • Electrostatic separators
  • Vibration analysis equipment
  • Permeability measuring devices
  • Infrared cameras
  • Hot blenders
  • Drying ovens
  • Ultrasound inspection equipment
  • Cement mixers
  • Optical compound microscopes
  • Injection molding machines
  • Charpy impact testers
  • Twin-screw extruders
  • Twin screw extruders
  • Laboratory glove boxes
  • Etching equipment
  • Friction and wear testers
  • Jaw crushers
  • Microwave sintering furnaces
  • Computerized numerical control CNC lathes
  • Coordinate measuring machines CMM
  • Accelerated weathering machines
  • Laboratory sample splitters
  • Stabilometers
  • High tension separators
  • Safety glasses
  • Microscope photo attachments
  • Temperature regulated shaking water baths
  • Melt spinners
  • Infrared monitors
  • Mechanical sieve shakers
  • Vacuum evaporators
  • X ray fluorescence XRF analyzers
  • Stereo microscopes
  • Laboratory microwave ovens
  • Flotation columns
  • Pycnometers
  • Digitizing oscilloscopes
  • Balling drums
  • Safety gloves
  • Gas detectors
  • Gel permeation chromatographs GPC
  • Acoustic impediography equipment
  • Personal computers
  • Wind tunnels
  • Ball mills
  • Solar simulators
  • Durometers
  • Sonometers
  • Microwave tube furnaces
  • Deionizers
  • Graphite element furnaces
  • Attritors
  • Tensile testers
  • Gauss meters
  • Porosity indicators
  • Counter-current mixers
  • Vacuum coating systems
  • Current versus voltage IV curve tracers
  • Liquid conditioners
  • Molecular pumps
  • Band saws
  • Scanning electron microscopes SEM
  • Oscillating water tunnels
  • Dataloggers
  • Linear variable differential transformers LVDT
  • Kneading compactors
  • High-vacuum tensile testing chambers
  • Adhesion testers
  • Load frames
  • Laser Doppler velocimeters LDV
  • Drop weight impact towers
  • Optical emission spectrometers
  • Laboratory blenders
  • Viscosity meters
  • Strain gauges
  • Energy dispersive x-ray spectrometers EDS
  • Sample presses
  • Ammeters
  • Specific gravity balances
  • Particle size analyzers
  • Impact testers
  • Gyratory crushers
  • Ultrasonic dismembrators
  • High pressure liquid chromatograph HPLC equipment
  • Analytical balances
  • Electron microprobe analyzers EMPA
  • Ultrasonicators
  • Electronic toploading balances
  • Diffractometers
  • Accelerometers
  • Extensometers
  • Fourier transform infrared FTIR spectroscopes
  • Lathes
  • Thermogravimetric analyzers
  • pH testers
  • Slurry blenders
  • Lapping wheels
  • Flame photometers
  • Solid state laser systems
  • Laboratory test sieves
  • Laboratory pulverizers
  • Magnetic susceptibility balances
  • Laboratory vacuum pumps
  • Screw-driven test machines
  • Ultrasonic baths
  • Magnetic separators
  • Abrasion testers
  • Holding jigs
  • High temperature material testing systems
  • Tension gauges
  • Solvent dryers
  • Rotating furnaces
  • Steam autoclaves
  • X ray fluorescence XRF spectrometers
  • Turbidimeters
  • Muffle furnaces
  • Gas chromatographs GC
  • Plasma-arc furnaces
  • Pit depth gauges
  • Atomic absorption AA spectrophotometers
  • Hardness testers
  • Binocular compound microscopes
  • Filter presses
  • Benchtop centrifuges
  • Polishing machines