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Automation Risk Analysis

Will “Foundry Metallurgist” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Foundry Metallurgist” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Foundry Metallurgist” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Design and direct the testing or control of processing procedures.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Replicate the characteristics of materials and their components, using computers.

  • Determine appropriate methods for fabricating and joining materials.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Write for technical magazines, journals, and trade association publications.

  • Present technical information at conferences.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Design processing plants and equipment.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Monitor material performance, and evaluate its deterioration.

  • Teach in colleges and universities.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

Technologies & Software

  • Formula translation/translator FORTRAN
  • ANSYS AI Simulation
  • Image analysis systems
  • Microsoft Excel
  • Fault detection isolation and recovery FDIR software
  • Claude (Anthropic)
  • Minitab
  • Microsoft Office software
  • Presentation software
  • Nova (Amazon)
  • Computer aided design CAD software
  • Oracle Database
  • Dassault Systemes CATIA
  • SAP software
  • ChatGPT (OpenAI)
  • Kimi (Moonshot AI)
  • Word processing software
  • Stereolithography SLA rapid prototyping systems
  • Gemini Code Assist
  • Dassault Systemes SolidWorks
  • Microsoft Outlook
  • Fused deposition modeling FDM rapid prototyping systems
  • Gemini (Google)
  • Autodesk AutoCAD
  • Microsoft PowerPoint
  • IBM Notes
  • Autodesk AI
  • Finite element analysis software
  • Microsoft Visual Basic
  • MTS Testworks
  • Digital image correlation DIC software
  • C++
  • Enterprise resource planning ERP software
  • ANSYS Multiphysics
  • PTC Creo Parametric
  • Microsoft SharePoint
  • Microsoft Visio
  • Llama (Meta)
  • National Instruments LabVIEW
  • Qwen (Alibaba)
  • Mistral (Mistral AI)
  • Perplexity AI
  • Microsoft Access
  • Grok (xAI)
  • AutoCAD AI
  • Python
  • Microsoft Word
  • GitHub Copilot
  • QMC CM4D
  • Microsoft Visual Basic.NET
  • DeepSeek
  • Graphics software
  • Web browser software
  • The MathWorks MATLAB
  • Mechanical sieve shakers
  • Inert atmosphere box furnaces
  • Gel permeation chromatographs GPC
  • Stabilometers
  • Adhesion testers
  • High tension separators
  • Drying ovens
  • Sonometers
  • Rotating furnaces
  • Gauss meters
  • Roll crushers
  • Viscosity meters
  • Concrete test hammers
  • Deionizers
  • Flotation columns
  • Microscope photo attachments
  • Hot blenders
  • Fume hoods
  • Laminators
  • Mass spectrometers
  • Slurry blenders
  • Flame photometers
  • Analytical balances
  • Fiberscopes
  • Laboratory glove boxes
  • Magnetic separators
  • Vibration analysis equipment
  • Freeze-thaw test units
  • Vacuum evaporators
  • Steam autoclaves
  • Binocular compound microscopes
  • Acoustic impediography equipment
  • Compression testing machines
  • Graphite element furnaces
  • Laboratory microwave ovens
  • Gyratory crushers
  • Durometers
  • Servohydraulic test machines
  • X ray fluorescence XRF analyzers
  • Etching equipment
  • Atomic force microscopes
  • Ball mills
  • Laboratory sample splitters
  • Turbidimeters
  • Attritors
  • Tensile testers
  • Computer numerical controlled CNC milling machines
  • Gas chromatographs GC
  • Lathes
  • Thermal analysis systems
  • Thermogravimetric analyzers
  • Rod mills
  • Scanning electron microscopes SEM
  • Microwave sintering furnaces
  • Laboratory pulverizers
  • Load frames
  • Wind tunnels
  • Micromanipulators
  • Ammeters
  • Specific gravity balances
  • Jaw crushers
  • Liquid conditioners
  • Benchtop centrifuges
  • Drop weight impact towers
  • Infrared cameras
  • Permeability measuring devices
  • Hardness testers
  • Impact testers
  • Polarizing microscopes
  • Cement mixers
  • Safety glasses
  • Ultrasonic dismembrators
  • Temperature regulated shaking water baths
  • Melt spinners
  • Screw-driven test machines
  • Spectrocolorimeters
  • Molecular pumps
  • Heated walk-in environmental chambers
  • Laboratory blenders
  • Pycnometers
  • Stereo microscopes
  • High-vacuum tensile testing chambers
  • Porosity indicators
  • Tube furnaces
  • Colorimeters
  • Plasma-arc furnaces
  • Ultrasound inspection equipment
  • Kneading compactors
  • Magnetic susceptibility balances
  • Jar mills
  • Water-cooled saws
  • Ultrasonicators
  • Isodynamic separators
  • Masonry cutters
  • Spectrometers
  • Personal computers
  • Strain gauges
  • Differential thermal analyzers
  • Band saws
  • Calorimeters
  • Solar simulators
  • Coordinate measuring machines CMM
  • Water burets
  • Vacuum coating systems
  • Laser Doppler velocimeters LDV
  • Polishing machines
  • Optical compound microscopes
  • Solvent dryers
  • Dataloggers
  • Oscillating water tunnels
  • Current versus voltage IV curve tracers
  • Vacuum furnaces
  • Safety gloves
  • Abrasion testers
  • Energy dispersive x-ray spectrometers EDS
  • Differential scanning calorimeters
  • Ultrasonic baths
  • X ray fluorescence XRF spectrometers
  • Extensometers
  • Filter presses
  • Adiabatic bomb calorimeters
  • Microwave autoclaves
  • Injection molding machines
  • Optical emission spectrometers
  • Diffractometers
  • Particle size analyzers
  • Laboratory vacuum pumps
  • Atomic absorption AA spectrophotometers
  • Electrometers
  • Lapping wheels
  • Fourier transform infrared FTIR spectroscopes
  • Charpy impact testers
  • Film thickness measurement systems
  • Twin screw extruders
  • Hydraulic presses
  • Spectrophotometers
  • Ultraviolet UV exposure units
  • Infrared monitors
  • Holding jigs
  • Electrostatic separators
  • Pit depth gauges
  • High pressure liquid chromatograph HPLC equipment
  • Laboratory test sieves
  • Electronic toploading balances
  • pH testers
  • High temperature material testing systems
  • Balling drums
  • Reflectometers
  • Linear variable differential transformers LVDT
  • Accelerated weathering machines
  • Twin-screw extruders
  • Solid state laser systems
  • Digital cameras
  • Electron microprobe analyzers EMPA
  • Sample presses
  • Sanding machines
  • Digitizing oscilloscopes
  • Muffle furnaces
  • Microwave tube furnaces
  • Gas detectors
  • Accelerometers
  • Tension gauges
  • Counter-current mixers
  • Computerized numerical control CNC lathes
  • Friction and wear testers