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Automation Risk Analysis

Will “Foundry Process Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Foundry Process Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Foundry Process Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Present technical information at conferences.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Design and direct the testing or control of processing procedures.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Monitor material performance, and evaluate its deterioration.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Teach in colleges and universities.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Design processing plants and equipment.

  • Replicate the characteristics of materials and their components, using computers.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Determine appropriate methods for fabricating and joining materials.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Write for technical magazines, journals, and trade association publications.

Technologies & Software

  • Fused deposition modeling FDM rapid prototyping systems
  • Kimi (Moonshot AI)
  • Microsoft Visual Basic.NET
  • Microsoft PowerPoint
  • Microsoft Office software
  • Microsoft Word
  • Formula translation/translator FORTRAN
  • Presentation software
  • Qwen (Alibaba)
  • Graphics software
  • IBM Notes
  • Minitab
  • Microsoft SharePoint
  • Claude (Anthropic)
  • Gemini (Google)
  • Mistral (Mistral AI)
  • Image analysis systems
  • Web browser software
  • Python
  • Word processing software
  • Stereolithography SLA rapid prototyping systems
  • Digital image correlation DIC software
  • C++
  • Computer aided design CAD software
  • Microsoft Visio
  • Autodesk AutoCAD
  • SAP software
  • MTS Testworks
  • Microsoft Visual Basic
  • Dassault Systemes CATIA
  • Grok (xAI)
  • DeepSeek
  • ANSYS AI Simulation
  • ChatGPT (OpenAI)
  • GitHub Copilot
  • Perplexity AI
  • Dassault Systemes SolidWorks
  • National Instruments LabVIEW
  • Fault detection isolation and recovery FDIR software
  • ANSYS Multiphysics
  • Microsoft Outlook
  • Oracle Database
  • Llama (Meta)
  • QMC CM4D
  • The MathWorks MATLAB
  • Enterprise resource planning ERP software
  • Autodesk AI
  • Nova (Amazon)
  • Microsoft Excel
  • PTC Creo Parametric
  • Finite element analysis software
  • Microsoft Access
  • AutoCAD AI
  • Gemini Code Assist
  • Vacuum coating systems
  • Sonometers
  • Laboratory glove boxes
  • Heated walk-in environmental chambers
  • Polishing machines
  • Ultrasonic baths
  • Load frames
  • Porosity indicators
  • Microscope photo attachments
  • Atomic absorption AA spectrophotometers
  • Plasma-arc furnaces
  • Inert atmosphere box furnaces
  • Laboratory vacuum pumps
  • Dataloggers
  • Thermal analysis systems
  • Magnetic separators
  • Filter presses
  • Gyratory crushers
  • Steam autoclaves
  • Fourier transform infrared FTIR spectroscopes
  • Compression testing machines
  • Infrared cameras
  • Spectrocolorimeters
  • Freeze-thaw test units
  • Twin-screw extruders
  • Accelerated weathering machines
  • Hydraulic presses
  • Stereo microscopes
  • Kneading compactors
  • Adhesion testers
  • Laboratory sample splitters
  • Tube furnaces
  • Turbidimeters
  • Concrete test hammers
  • Durometers
  • Etching equipment
  • Differential thermal analyzers
  • Lapping wheels
  • Jaw crushers
  • Film thickness measurement systems
  • Tension gauges
  • Injection molding machines
  • Diffractometers
  • Roll crushers
  • Analytical balances
  • Benchtop centrifuges
  • Digital cameras
  • Vacuum evaporators
  • Scanning electron microscopes SEM
  • Laboratory microwave ovens
  • Water burets
  • Gauss meters
  • Twin screw extruders
  • Magnetic susceptibility balances
  • Mechanical sieve shakers
  • Spectrometers
  • Calorimeters
  • Flotation columns
  • Impact testers
  • Gas chromatographs GC
  • Pycnometers
  • High tension separators
  • Muffle furnaces
  • Microwave autoclaves
  • Acoustic impediography equipment
  • Microwave tube furnaces
  • X ray fluorescence XRF analyzers
  • pH testers
  • Drying ovens
  • Ultrasonicators
  • Balling drums
  • Laminators
  • Safety gloves
  • Thermogravimetric analyzers
  • Ultrasonic dismembrators
  • Particle size analyzers
  • Wind tunnels
  • Electrostatic separators
  • Current versus voltage IV curve tracers
  • Holding jigs
  • Vacuum furnaces
  • Sample presses
  • Gel permeation chromatographs GPC
  • Laser Doppler velocimeters LDV
  • Melt spinners
  • Strain gauges
  • Computer numerical controlled CNC milling machines
  • Graphite element furnaces
  • Binocular compound microscopes
  • Adiabatic bomb calorimeters
  • Lathes
  • Drop weight impact towers
  • Extensometers
  • Solar simulators
  • Slurry blenders
  • Flame photometers
  • Mass spectrometers
  • Spectrophotometers
  • Viscosity meters
  • Masonry cutters
  • Sanding machines
  • Micromanipulators
  • Reflectometers
  • Digitizing oscilloscopes
  • Hot blenders
  • Solid state laser systems
  • Gas detectors
  • Optical emission spectrometers
  • Electrometers
  • Counter-current mixers
  • Ball mills
  • Ultrasound inspection equipment
  • Electron microprobe analyzers EMPA
  • Polarizing microscopes
  • Personal computers
  • Permeability measuring devices
  • Differential scanning calorimeters
  • X ray fluorescence XRF spectrometers
  • Safety glasses
  • Attritors
  • Ammeters
  • Hardness testers
  • Molecular pumps
  • High temperature material testing systems
  • Abrasion testers
  • Laboratory blenders
  • Electronic toploading balances
  • Pit depth gauges
  • High pressure liquid chromatograph HPLC equipment
  • Oscillating water tunnels
  • Cement mixers
  • Rotating furnaces
  • Isodynamic separators
  • Coordinate measuring machines CMM
  • Servohydraulic test machines
  • Water-cooled saws
  • Colorimeters
  • Ultraviolet UV exposure units
  • Atomic force microscopes
  • Deionizers
  • Laboratory pulverizers
  • Temperature regulated shaking water baths
  • Tensile testers
  • Band saws
  • Friction and wear testers
  • Accelerometers
  • Infrared monitors
  • Jar mills
  • Specific gravity balances
  • Fiberscopes
  • High-vacuum tensile testing chambers
  • Optical compound microscopes
  • Screw-driven test machines
  • Stabilometers
  • Laboratory test sieves
  • Rod mills
  • Fume hoods
  • Solvent dryers
  • Microwave sintering furnaces
  • Energy dispersive x-ray spectrometers EDS
  • Liquid conditioners
  • Vibration analysis equipment
  • Charpy impact testers
  • Linear variable differential transformers LVDT
  • Computerized numerical control CNC lathes