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Automation Risk Analysis

Will “Foundry Process Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Foundry Process Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Foundry Process Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Write for technical magazines, journals, and trade association publications.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Design and direct the testing or control of processing procedures.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Present technical information at conferences.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Monitor material performance, and evaluate its deterioration.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Replicate the characteristics of materials and their components, using computers.

  • Design processing plants and equipment.

  • Determine appropriate methods for fabricating and joining materials.

  • Teach in colleges and universities.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

Technologies & Software

  • Stereolithography SLA rapid prototyping systems
  • Microsoft Visual Basic.NET
  • GitHub Copilot
  • Formula translation/translator FORTRAN
  • Computer aided design CAD software
  • Dassault Systemes SolidWorks
  • Finite element analysis software
  • Autodesk AutoCAD
  • Microsoft Access
  • SAP software
  • Kimi (Moonshot AI)
  • Python
  • Microsoft Word
  • ANSYS AI Simulation
  • Word processing software
  • Microsoft Excel
  • Enterprise resource planning ERP software
  • Microsoft Outlook
  • Gemini Code Assist
  • PTC Creo Parametric
  • Mistral (Mistral AI)
  • Fault detection isolation and recovery FDIR software
  • DeepSeek
  • ANSYS Multiphysics
  • Gemini (Google)
  • Microsoft Office software
  • Image analysis systems
  • Digital image correlation DIC software
  • Oracle Database
  • Microsoft SharePoint
  • The MathWorks MATLAB
  • IBM Notes
  • AutoCAD AI
  • Nova (Amazon)
  • Llama (Meta)
  • Autodesk AI
  • Qwen (Alibaba)
  • Grok (xAI)
  • Microsoft PowerPoint
  • Web browser software
  • Presentation software
  • Microsoft Visual Basic
  • Fused deposition modeling FDM rapid prototyping systems
  • MTS Testworks
  • C++
  • National Instruments LabVIEW
  • QMC CM4D
  • ChatGPT (OpenAI)
  • Dassault Systemes CATIA
  • Graphics software
  • Claude (Anthropic)
  • Minitab
  • Perplexity AI
  • Microsoft Visio
  • Friction and wear testers
  • Viscosity meters
  • Solar simulators
  • Atomic absorption AA spectrophotometers
  • Rod mills
  • Injection molding machines
  • Ball mills
  • Polishing machines
  • Wind tunnels
  • Accelerometers
  • Vacuum coating systems
  • Ultrasound inspection equipment
  • Laboratory microwave ovens
  • Sonometers
  • Porosity indicators
  • Abrasion testers
  • Digitizing oscilloscopes
  • Twin-screw extruders
  • Electrostatic separators
  • Counter-current mixers
  • Current versus voltage IV curve tracers
  • Gel permeation chromatographs GPC
  • Gauss meters
  • Laminators
  • Energy dispersive x-ray spectrometers EDS
  • Adiabatic bomb calorimeters
  • Safety gloves
  • Lapping wheels
  • Inert atmosphere box furnaces
  • Tension gauges
  • Magnetic susceptibility balances
  • Ultrasonicators
  • Heated walk-in environmental chambers
  • Binocular compound microscopes
  • Concrete test hammers
  • Compression testing machines
  • Cement mixers
  • Electron microprobe analyzers EMPA
  • Personal computers
  • Melt spinners
  • Benchtop centrifuges
  • Fume hoods
  • Microscope photo attachments
  • Rotating furnaces
  • Plasma-arc furnaces
  • Fourier transform infrared FTIR spectroscopes
  • Hardness testers
  • Water-cooled saws
  • Laboratory glove boxes
  • Ammeters
  • Laser Doppler velocimeters LDV
  • Optical emission spectrometers
  • Band saws
  • Infrared cameras
  • Analytical balances
  • Differential thermal analyzers
  • Pit depth gauges
  • Fiberscopes
  • Solid state laser systems
  • Mechanical sieve shakers
  • Dataloggers
  • Jaw crushers
  • Twin screw extruders
  • Water burets
  • Micromanipulators
  • Gas chromatographs GC
  • Spectrocolorimeters
  • Liquid conditioners
  • Sample presses
  • Electrometers
  • Ultraviolet UV exposure units
  • Film thickness measurement systems
  • Balling drums
  • Tensile testers
  • X ray fluorescence XRF analyzers
  • Laboratory test sieves
  • Computer numerical controlled CNC milling machines
  • Gyratory crushers
  • Slurry blenders
  • Thermogravimetric analyzers
  • Kneading compactors
  • Filter presses
  • Adhesion testers
  • High temperature material testing systems
  • Turbidimeters
  • Molecular pumps
  • Load frames
  • High-vacuum tensile testing chambers
  • Hot blenders
  • Particle size analyzers
  • Permeability measuring devices
  • Electronic toploading balances
  • Ultrasonic dismembrators
  • Deionizers
  • Laboratory pulverizers
  • Vibration analysis equipment
  • Thermal analysis systems
  • Masonry cutters
  • Atomic force microscopes
  • Hydraulic presses
  • Accelerated weathering machines
  • Sanding machines
  • Etching equipment
  • Magnetic separators
  • Microwave tube furnaces
  • Acoustic impediography equipment
  • Roll crushers
  • Strain gauges
  • Spectrophotometers
  • Differential scanning calorimeters
  • Scanning electron microscopes SEM
  • Solvent dryers
  • Flame photometers
  • Infrared monitors
  • Jar mills
  • Polarizing microscopes
  • Laboratory blenders
  • Muffle furnaces
  • Lathes
  • Microwave sintering furnaces
  • Holding jigs
  • Coordinate measuring machines CMM
  • Oscillating water tunnels
  • Durometers
  • Attritors
  • Reflectometers
  • High pressure liquid chromatograph HPLC equipment
  • Calorimeters
  • Charpy impact testers
  • Gas detectors
  • Specific gravity balances
  • Digital cameras
  • Isodynamic separators
  • Laboratory sample splitters
  • Freeze-thaw test units
  • Extensometers
  • Linear variable differential transformers LVDT
  • Colorimeters
  • Graphite element furnaces
  • Stereo microscopes
  • Diffractometers
  • Steam autoclaves
  • Tube furnaces
  • Temperature regulated shaking water baths
  • Optical compound microscopes
  • Drop weight impact towers
  • Ultrasonic baths
  • X ray fluorescence XRF spectrometers
  • Mass spectrometers
  • Screw-driven test machines
  • Computerized numerical control CNC lathes
  • Drying ovens
  • Microwave autoclaves
  • Laboratory vacuum pumps
  • Vacuum evaporators
  • Pycnometers
  • Flotation columns
  • Stabilometers
  • High tension separators
  • Servohydraulic test machines
  • Impact testers
  • Safety glasses
  • Vacuum furnaces
  • Spectrometers
  • pH testers