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Automation Risk Analysis

Will “Welding Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Welding Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Welding Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Present technical information at conferences.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Monitor material performance, and evaluate its deterioration.

  • Replicate the characteristics of materials and their components, using computers.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Write for technical magazines, journals, and trade association publications.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Teach in colleges and universities.

  • Determine appropriate methods for fabricating and joining materials.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Design processing plants and equipment.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Design and direct the testing or control of processing procedures.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

Technologies & Software

  • Microsoft Access
  • Kimi (Moonshot AI)
  • ANSYS Multiphysics
  • Python
  • Grok (xAI)
  • Qwen (Alibaba)
  • Fault detection isolation and recovery FDIR software
  • Enterprise resource planning ERP software
  • Gemini Code Assist
  • Stereolithography SLA rapid prototyping systems
  • GitHub Copilot
  • Digital image correlation DIC software
  • Microsoft Excel
  • Claude (Anthropic)
  • AutoCAD AI
  • Microsoft Outlook
  • Microsoft Visio
  • PTC Creo Parametric
  • MTS Testworks
  • Graphics software
  • Perplexity AI
  • Dassault Systemes SolidWorks
  • Minitab
  • Microsoft Word
  • Web browser software
  • Oracle Database
  • Word processing software
  • Llama (Meta)
  • Gemini (Google)
  • Fused deposition modeling FDM rapid prototyping systems
  • Autodesk AutoCAD
  • National Instruments LabVIEW
  • SAP software
  • DeepSeek
  • Autodesk AI
  • QMC CM4D
  • Finite element analysis software
  • Formula translation/translator FORTRAN
  • Presentation software
  • Microsoft PowerPoint
  • C++
  • Microsoft Office software
  • Computer aided design CAD software
  • Microsoft Visual Basic
  • Dassault Systemes CATIA
  • Mistral (Mistral AI)
  • The MathWorks MATLAB
  • ANSYS AI Simulation
  • Microsoft Visual Basic.NET
  • IBM Notes
  • Image analysis systems
  • Microsoft SharePoint
  • Nova (Amazon)
  • ChatGPT (OpenAI)
  • Electron microprobe analyzers EMPA
  • Accelerated weathering machines
  • Pycnometers
  • Jar mills
  • Holding jigs
  • Turbidimeters
  • Vacuum evaporators
  • Laser Doppler velocimeters LDV
  • Servohydraulic test machines
  • Plasma-arc furnaces
  • Fourier transform infrared FTIR spectroscopes
  • Muffle furnaces
  • Colorimeters
  • Scanning electron microscopes SEM
  • Melt spinners
  • Inert atmosphere box furnaces
  • Energy dispersive x-ray spectrometers EDS
  • Stabilometers
  • Hot blenders
  • Magnetic separators
  • Graphite element furnaces
  • Gel permeation chromatographs GPC
  • Mechanical sieve shakers
  • Analytical balances
  • Ultrasonic dismembrators
  • Hardness testers
  • Ultrasonicators
  • Gyratory crushers
  • Ammeters
  • Digitizing oscilloscopes
  • Deionizers
  • High tension separators
  • Optical emission spectrometers
  • Slurry blenders
  • Jaw crushers
  • Vacuum coating systems
  • Porosity indicators
  • Water burets
  • Cement mixers
  • Laminators
  • Atomic absorption AA spectrophotometers
  • Spectrometers
  • Stereo microscopes
  • Diffractometers
  • Adhesion testers
  • Electrostatic separators
  • pH testers
  • Impact testers
  • Microscope photo attachments
  • Solar simulators
  • Current versus voltage IV curve tracers
  • Thermal analysis systems
  • X ray fluorescence XRF spectrometers
  • X ray fluorescence XRF analyzers
  • Attritors
  • Lapping wheels
  • Tube furnaces
  • Adiabatic bomb calorimeters
  • Freeze-thaw test units
  • Durometers
  • Laboratory sample splitters
  • Masonry cutters
  • Concrete test hammers
  • Extensometers
  • Differential scanning calorimeters
  • Sample presses
  • Twin-screw extruders
  • Roll crushers
  • Benchtop centrifuges
  • Computerized numerical control CNC lathes
  • Specific gravity balances
  • Permeability measuring devices
  • Digital cameras
  • Tension gauges
  • Spectrophotometers
  • Pit depth gauges
  • Calorimeters
  • Ultrasonic baths
  • Molecular pumps
  • Flotation columns
  • Twin screw extruders
  • Balling drums
  • Safety glasses
  • Accelerometers
  • Rod mills
  • Abrasion testers
  • Microwave tube furnaces
  • Solvent dryers
  • Polishing machines
  • Reflectometers
  • Flame photometers
  • Personal computers
  • Infrared monitors
  • Compression testing machines
  • Binocular compound microscopes
  • Microwave sintering furnaces
  • High-vacuum tensile testing chambers
  • Fiberscopes
  • Mass spectrometers
  • Ball mills
  • Band saws
  • Vacuum furnaces
  • Gas detectors
  • Strain gauges
  • Laboratory microwave ovens
  • Laboratory blenders
  • Filter presses
  • Counter-current mixers
  • Film thickness measurement systems
  • Friction and wear testers
  • Liquid conditioners
  • Safety gloves
  • Solid state laser systems
  • Particle size analyzers
  • Gas chromatographs GC
  • Load frames
  • Steam autoclaves
  • Spectrocolorimeters
  • Laboratory test sieves
  • Optical compound microscopes
  • Injection molding machines
  • Polarizing microscopes
  • Gauss meters
  • Magnetic susceptibility balances
  • Temperature regulated shaking water baths
  • Drop weight impact towers
  • Water-cooled saws
  • Hydraulic presses
  • Ultraviolet UV exposure units
  • Charpy impact testers
  • Infrared cameras
  • Oscillating water tunnels
  • Isodynamic separators
  • Screw-driven test machines
  • Coordinate measuring machines CMM
  • Laboratory vacuum pumps
  • Etching equipment
  • Computer numerical controlled CNC milling machines
  • Wind tunnels
  • Sonometers
  • Lathes
  • Linear variable differential transformers LVDT
  • Dataloggers
  • Tensile testers
  • Microwave autoclaves
  • Sanding machines
  • Micromanipulators
  • Kneading compactors
  • Fume hoods
  • Differential thermal analyzers
  • Laboratory glove boxes
  • Viscosity meters
  • High temperature material testing systems
  • High pressure liquid chromatograph HPLC equipment
  • Heated walk-in environmental chambers
  • Laboratory pulverizers
  • Rotating furnaces
  • Thermogravimetric analyzers
  • Atomic force microscopes
  • Drying ovens
  • Electrometers
  • Acoustic impediography equipment
  • Vibration analysis equipment
  • Ultrasound inspection equipment
  • Electronic toploading balances