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Automation Risk Analysis

Will “Welding Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Welding Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Welding Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Present technical information at conferences.

  • Replicate the characteristics of materials and their components, using computers.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Design processing plants and equipment.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Write for technical magazines, journals, and trade association publications.

  • Determine appropriate methods for fabricating and joining materials.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Monitor material performance, and evaluate its deterioration.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Teach in colleges and universities.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Design and direct the testing or control of processing procedures.

Technologies & Software

  • Enterprise resource planning ERP software
  • Microsoft Access
  • Microsoft Outlook
  • Microsoft Visual Basic.NET
  • IBM Notes
  • MTS Testworks
  • Grok (xAI)
  • DeepSeek
  • National Instruments LabVIEW
  • Kimi (Moonshot AI)
  • Microsoft Word
  • Microsoft Visual Basic
  • Fused deposition modeling FDM rapid prototyping systems
  • Graphics software
  • Llama (Meta)
  • Web browser software
  • Fault detection isolation and recovery FDIR software
  • Finite element analysis software
  • ANSYS AI Simulation
  • SAP software
  • Formula translation/translator FORTRAN
  • Autodesk AI
  • Gemini (Google)
  • C++
  • ANSYS Multiphysics
  • Digital image correlation DIC software
  • Microsoft Visio
  • Dassault Systemes SolidWorks
  • Microsoft SharePoint
  • Microsoft PowerPoint
  • PTC Creo Parametric
  • Oracle Database
  • Image analysis systems
  • Word processing software
  • AutoCAD AI
  • ChatGPT (OpenAI)
  • Python
  • Autodesk AutoCAD
  • Nova (Amazon)
  • QMC CM4D
  • Perplexity AI
  • Microsoft Office software
  • Microsoft Excel
  • Claude (Anthropic)
  • Stereolithography SLA rapid prototyping systems
  • Mistral (Mistral AI)
  • Qwen (Alibaba)
  • Gemini Code Assist
  • The MathWorks MATLAB
  • Presentation software
  • Minitab
  • Dassault Systemes CATIA
  • GitHub Copilot
  • Computer aided design CAD software
  • Masonry cutters
  • Tension gauges
  • Tube furnaces
  • Cement mixers
  • Plasma-arc furnaces
  • Current versus voltage IV curve tracers
  • Spectrocolorimeters
  • Balling drums
  • Thermogravimetric analyzers
  • Mass spectrometers
  • Binocular compound microscopes
  • Compression testing machines
  • Pycnometers
  • X ray fluorescence XRF analyzers
  • Optical compound microscopes
  • Scanning electron microscopes SEM
  • Optical emission spectrometers
  • Gauss meters
  • Microwave sintering furnaces
  • Accelerometers
  • Accelerated weathering machines
  • Vacuum coating systems
  • Steam autoclaves
  • Deionizers
  • Durometers
  • Viscosity meters
  • Computer numerical controlled CNC milling machines
  • Infrared monitors
  • Acoustic impediography equipment
  • Screw-driven test machines
  • Lapping wheels
  • Atomic force microscopes
  • Flotation columns
  • High temperature material testing systems
  • Ultraviolet UV exposure units
  • Dataloggers
  • Differential scanning calorimeters
  • Jar mills
  • Adhesion testers
  • Laser Doppler velocimeters LDV
  • Hardness testers
  • High tension separators
  • Roll crushers
  • Lathes
  • Permeability measuring devices
  • High pressure liquid chromatograph HPLC equipment
  • Adiabatic bomb calorimeters
  • Sanding machines
  • Magnetic separators
  • Rotating furnaces
  • Filter presses
  • Computerized numerical control CNC lathes
  • Etching equipment
  • Charpy impact testers
  • X ray fluorescence XRF spectrometers
  • Film thickness measurement systems
  • Liquid conditioners
  • Thermal analysis systems
  • Porosity indicators
  • Ball mills
  • Slurry blenders
  • Solar simulators
  • Fume hoods
  • High-vacuum tensile testing chambers
  • Electrometers
  • Analytical balances
  • Microscope photo attachments
  • Digitizing oscilloscopes
  • Polishing machines
  • Kneading compactors
  • Gel permeation chromatographs GPC
  • Laminators
  • Drop weight impact towers
  • Servohydraulic test machines
  • Spectrometers
  • Colorimeters
  • Ammeters
  • Water-cooled saws
  • Electronic toploading balances
  • Differential thermal analyzers
  • Spectrophotometers
  • Water burets
  • Laboratory sample splitters
  • Stereo microscopes
  • Laboratory vacuum pumps
  • Ultrasonic dismembrators
  • Inert atmosphere box furnaces
  • Drying ovens
  • Heated walk-in environmental chambers
  • Oscillating water tunnels
  • Tensile testers
  • Laboratory glove boxes
  • Hydraulic presses
  • Microwave autoclaves
  • Attritors
  • Rod mills
  • Calorimeters
  • Electrostatic separators
  • Microwave tube furnaces
  • Vacuum evaporators
  • Flame photometers
  • Energy dispersive x-ray spectrometers EDS
  • Fiberscopes
  • Load frames
  • Gas chromatographs GC
  • Holding jigs
  • Hot blenders
  • Graphite element furnaces
  • Ultrasound inspection equipment
  • Gas detectors
  • Linear variable differential transformers LVDT
  • Laboratory microwave ovens
  • Friction and wear testers
  • Personal computers
  • Solvent dryers
  • Atomic absorption AA spectrophotometers
  • Pit depth gauges
  • Laboratory pulverizers
  • Fourier transform infrared FTIR spectroscopes
  • Safety glasses
  • Abrasion testers
  • Reflectometers
  • Vibration analysis equipment
  • Electron microprobe analyzers EMPA
  • Extensometers
  • Band saws
  • Impact testers
  • Turbidimeters
  • Melt spinners
  • Sample presses
  • Polarizing microscopes
  • pH testers
  • Injection molding machines
  • Digital cameras
  • Coordinate measuring machines CMM
  • Isodynamic separators
  • Specific gravity balances
  • Micromanipulators
  • Counter-current mixers
  • Sonometers
  • Solid state laser systems
  • Ultrasonicators
  • Magnetic susceptibility balances
  • Wind tunnels
  • Safety gloves
  • Mechanical sieve shakers
  • Jaw crushers
  • Concrete test hammers
  • Muffle furnaces
  • Stabilometers
  • Strain gauges
  • Twin-screw extruders
  • Ultrasonic baths
  • Infrared cameras
  • Twin screw extruders
  • Temperature regulated shaking water baths
  • Particle size analyzers
  • Molecular pumps
  • Laboratory test sieves
  • Laboratory blenders
  • Gyratory crushers
  • Benchtop centrifuges
  • Vacuum furnaces
  • Diffractometers
  • Freeze-thaw test units