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Automation Risk Analysis

Will “Smelting Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Smelting Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Smelting Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Replicate the characteristics of materials and their components, using computers.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Teach in colleges and universities.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Present technical information at conferences.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Design and direct the testing or control of processing procedures.

  • Design processing plants and equipment.

  • Monitor material performance, and evaluate its deterioration.

  • Determine appropriate methods for fabricating and joining materials.

  • Write for technical magazines, journals, and trade association publications.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

Technologies & Software

  • AutoCAD AI
  • Computer aided design CAD software
  • Nova (Amazon)
  • Formula translation/translator FORTRAN
  • GitHub Copilot
  • PTC Creo Parametric
  • Presentation software
  • Digital image correlation DIC software
  • C++
  • Image analysis systems
  • Autodesk AI
  • MTS Testworks
  • Mistral (Mistral AI)
  • SAP software
  • Microsoft Access
  • Microsoft Office software
  • Dassault Systemes CATIA
  • Gemini (Google)
  • Qwen (Alibaba)
  • Grok (xAI)
  • Microsoft PowerPoint
  • Finite element analysis software
  • Claude (Anthropic)
  • Python
  • National Instruments LabVIEW
  • ChatGPT (OpenAI)
  • Microsoft Word
  • Microsoft Outlook
  • Microsoft Excel
  • Perplexity AI
  • IBM Notes
  • Stereolithography SLA rapid prototyping systems
  • Gemini Code Assist
  • DeepSeek
  • ANSYS Multiphysics
  • Web browser software
  • ANSYS AI Simulation
  • Fused deposition modeling FDM rapid prototyping systems
  • Graphics software
  • Fault detection isolation and recovery FDIR software
  • Llama (Meta)
  • Dassault Systemes SolidWorks
  • Oracle Database
  • Microsoft Visual Basic
  • QMC CM4D
  • Minitab
  • Enterprise resource planning ERP software
  • Microsoft SharePoint
  • Word processing software
  • Autodesk AutoCAD
  • The MathWorks MATLAB
  • Microsoft Visio
  • Microsoft Visual Basic.NET
  • Kimi (Moonshot AI)
  • Dataloggers
  • Microwave sintering furnaces
  • Microscope photo attachments
  • Benchtop centrifuges
  • Laboratory glove boxes
  • Kneading compactors
  • Oscillating water tunnels
  • Gel permeation chromatographs GPC
  • Mechanical sieve shakers
  • Sample presses
  • Diffractometers
  • Charpy impact testers
  • Viscosity meters
  • Slurry blenders
  • Deionizers
  • Thermogravimetric analyzers
  • Digitizing oscilloscopes
  • Strain gauges
  • Filter presses
  • Spectrophotometers
  • Polarizing microscopes
  • Colorimeters
  • Laboratory microwave ovens
  • Twin screw extruders
  • Laboratory vacuum pumps
  • Computerized numerical control CNC lathes
  • Heated walk-in environmental chambers
  • Acoustic impediography equipment
  • Jar mills
  • Vacuum evaporators
  • Specific gravity balances
  • Gyratory crushers
  • Load frames
  • Fume hoods
  • Computer numerical controlled CNC milling machines
  • Laboratory test sieves
  • Lapping wheels
  • Gas detectors
  • Balling drums
  • Hydraulic presses
  • Optical emission spectrometers
  • Holding jigs
  • Hardness testers
  • Tension gauges
  • Laser Doppler velocimeters LDV
  • Injection molding machines
  • Rod mills
  • Twin-screw extruders
  • Extensometers
  • Binocular compound microscopes
  • Isodynamic separators
  • Particle size analyzers
  • Ammeters
  • Freeze-thaw test units
  • Concrete test hammers
  • Ball mills
  • Laboratory pulverizers
  • Screw-driven test machines
  • Micromanipulators
  • Infrared monitors
  • Vacuum coating systems
  • Gauss meters
  • Stabilometers
  • Infrared cameras
  • Adiabatic bomb calorimeters
  • X ray fluorescence XRF spectrometers
  • Water-cooled saws
  • Melt spinners
  • Counter-current mixers
  • Solar simulators
  • Adhesion testers
  • Safety glasses
  • Magnetic susceptibility balances
  • Etching equipment
  • Tensile testers
  • Graphite element furnaces
  • Laminators
  • Optical compound microscopes
  • X ray fluorescence XRF analyzers
  • Personal computers
  • Hot blenders
  • Tube furnaces
  • Roll crushers
  • Impact testers
  • Sanding machines
  • Plasma-arc furnaces
  • Microwave tube furnaces
  • Mass spectrometers
  • Servohydraulic test machines
  • Microwave autoclaves
  • Rotating furnaces
  • Pycnometers
  • Wind tunnels
  • Turbidimeters
  • Compression testing machines
  • Coordinate measuring machines CMM
  • Solid state laser systems
  • pH testers
  • Differential scanning calorimeters
  • Electronic toploading balances
  • Electrometers
  • Current versus voltage IV curve tracers
  • Electrostatic separators
  • Temperature regulated shaking water baths
  • Calorimeters
  • Abrasion testers
  • Reflectometers
  • Digital cameras
  • Muffle furnaces
  • Permeability measuring devices
  • Laboratory blenders
  • Vacuum furnaces
  • Lathes
  • Porosity indicators
  • Accelerated weathering machines
  • Differential thermal analyzers
  • Inert atmosphere box furnaces
  • Drying ovens
  • Flotation columns
  • Polishing machines
  • Ultrasound inspection equipment
  • Analytical balances
  • Magnetic separators
  • Durometers
  • Thermal analysis systems
  • High-vacuum tensile testing chambers
  • Fiberscopes
  • Gas chromatographs GC
  • High tension separators
  • Atomic force microscopes
  • Cement mixers
  • Masonry cutters
  • Water burets
  • Flame photometers
  • High pressure liquid chromatograph HPLC equipment
  • Ultraviolet UV exposure units
  • Ultrasonic baths
  • Spectrocolorimeters
  • Attritors
  • Steam autoclaves
  • Molecular pumps
  • Linear variable differential transformers LVDT
  • High temperature material testing systems
  • Ultrasonic dismembrators
  • Solvent dryers
  • Scanning electron microscopes SEM
  • Jaw crushers
  • Laboratory sample splitters
  • Fourier transform infrared FTIR spectroscopes
  • Atomic absorption AA spectrophotometers
  • Sonometers
  • Safety gloves
  • Accelerometers
  • Vibration analysis equipment
  • Pit depth gauges
  • Spectrometers
  • Ultrasonicators
  • Drop weight impact towers
  • Electron microprobe analyzers EMPA
  • Liquid conditioners
  • Film thickness measurement systems
  • Friction and wear testers
  • Energy dispersive x-ray spectrometers EDS
  • Stereo microscopes
  • Band saws