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Automation Risk Analysis

Will “Process Metallurgist” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Process Metallurgist” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Process Metallurgist” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Replicate the characteristics of materials and their components, using computers.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Determine appropriate methods for fabricating and joining materials.

  • Write for technical magazines, journals, and trade association publications.

  • Monitor material performance, and evaluate its deterioration.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Teach in colleges and universities.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Design processing plants and equipment.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Present technical information at conferences.

  • Design and direct the testing or control of processing procedures.

Technologies & Software

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  • Fault detection isolation and recovery FDIR software
  • Computer aided design CAD software
  • AutoCAD AI
  • MTS Testworks
  • National Instruments LabVIEW
  • Word processing software
  • GitHub Copilot
  • Gemini (Google)
  • Autodesk AutoCAD
  • Dassault Systemes CATIA
  • Stereolithography SLA rapid prototyping systems
  • Python
  • Fused deposition modeling FDM rapid prototyping systems
  • ANSYS Multiphysics
  • QMC CM4D
  • Dassault Systemes SolidWorks
  • PTC Creo Parametric
  • Finite element analysis software
  • Microsoft SharePoint
  • Microsoft Outlook
  • Microsoft Access
  • Image analysis systems
  • Formula translation/translator FORTRAN
  • ChatGPT (OpenAI)
  • Autodesk AI
  • Microsoft Visual Basic.NET
  • Kimi (Moonshot AI)
  • Microsoft Office software
  • Nova (Amazon)
  • Microsoft Visual Basic
  • Oracle Database
  • Web browser software
  • Minitab
  • C++
  • ANSYS AI Simulation
  • Microsoft Excel
  • Microsoft Visio
  • Digital image correlation DIC software
  • Graphics software
  • DeepSeek
  • SAP software
  • The MathWorks MATLAB
  • Microsoft PowerPoint
  • Enterprise resource planning ERP software
  • Claude (Anthropic)
  • Grok (xAI)
  • Turbidimeters
  • Spectrocolorimeters
  • Thermogravimetric analyzers
  • Rod mills
  • Pycnometers
  • Ultrasonic baths
  • Microscope photo attachments
  • Solid state laser systems
  • Lathes
  • Wind tunnels
  • Impact testers
  • Spectrometers
  • Laboratory sample splitters
  • Vacuum evaporators
  • Fiberscopes
  • Dataloggers
  • Attritors
  • Molecular pumps
  • Charpy impact testers
  • Flame photometers
  • Computerized numerical control CNC lathes
  • Drying ovens
  • Computer numerical controlled CNC milling machines
  • Digital cameras
  • Ammeters
  • X ray fluorescence XRF spectrometers
  • Microwave sintering furnaces
  • Plasma-arc furnaces
  • Thermal analysis systems
  • Ultrasonicators
  • Current versus voltage IV curve tracers
  • Laboratory test sieves
  • Fume hoods
  • Etching equipment
  • Vibration analysis equipment
  • Hot blenders
  • Hardness testers
  • Digitizing oscilloscopes
  • Balling drums
  • Melt spinners
  • Screw-driven test machines
  • Calorimeters
  • Infrared monitors
  • Analytical balances
  • Electrometers
  • Film thickness measurement systems
  • Spectrophotometers
  • Adiabatic bomb calorimeters
  • X ray fluorescence XRF analyzers
  • Vacuum coating systems
  • Specific gravity balances
  • Sonometers
  • Ultraviolet UV exposure units
  • Laboratory glove boxes
  • Polarizing microscopes
  • Reflectometers
  • Safety glasses
  • Jar mills
  • Water burets
  • Viscosity meters
  • Sanding machines
  • Optical compound microscopes
  • Scanning electron microscopes SEM
  • Particle size analyzers
  • Vacuum furnaces
  • Compression testing machines
  • Gauss meters
  • Porosity indicators
  • Band saws
  • High-vacuum tensile testing chambers
  • Extensometers
  • Rotating furnaces
  • Optical emission spectrometers
  • Benchtop centrifuges
  • Permeability measuring devices
  • Lapping wheels
  • High pressure liquid chromatograph HPLC equipment
  • Laser Doppler velocimeters LDV
  • Differential scanning calorimeters
  • Gyratory crushers
  • Atomic absorption AA spectrophotometers
  • Microwave autoclaves
  • Durometers
  • Inert atmosphere box furnaces
  • Graphite element furnaces
  • Solar simulators
  • Tension gauges
  • Electrostatic separators
  • Filter presses
  • Stereo microscopes
  • Temperature regulated shaking water baths
  • Counter-current mixers
  • Muffle furnaces
  • Laminators
  • Linear variable differential transformers LVDT
  • Holding jigs
  • Masonry cutters
  • pH testers
  • Abrasion testers
  • Strain gauges
  • Load frames
  • Injection molding machines
  • Cement mixers
  • Ultrasound inspection equipment
  • Fourier transform infrared FTIR spectroscopes
  • Hydraulic presses
  • High tension separators
  • Sample presses
  • Micromanipulators
  • Twin screw extruders
  • Drop weight impact towers
  • Mechanical sieve shakers
  • Accelerometers
  • Gas detectors
  • Accelerated weathering machines
  • Adhesion testers
  • Laboratory vacuum pumps
  • Water-cooled saws
  • Magnetic separators
  • Diffractometers
  • Colorimeters
  • Energy dispersive x-ray spectrometers EDS
  • Heated walk-in environmental chambers
  • Friction and wear testers
  • Magnetic susceptibility balances
  • Tube furnaces
  • Personal computers
  • Pit depth gauges
  • Kneading compactors
  • Electronic toploading balances
  • Flotation columns
  • Roll crushers
  • Deionizers
  • Infrared cameras
  • Polishing machines
  • Concrete test hammers
  • Binocular compound microscopes
  • Isodynamic separators
  • Ultrasonic dismembrators
  • Oscillating water tunnels
  • Jaw crushers
  • Servohydraulic test machines
  • Twin-screw extruders
  • Atomic force microscopes
  • Microwave tube furnaces
  • Acoustic impediography equipment
  • Laboratory pulverizers
  • Stabilometers
  • High temperature material testing systems
  • Laboratory blenders
  • Differential thermal analyzers
  • Slurry blenders
  • Freeze-thaw test units
  • Ball mills
  • Liquid conditioners
  • Gel permeation chromatographs GPC
  • Coordinate measuring machines CMM
  • Laboratory microwave ovens
  • Tensile testers
  • Solvent dryers
  • Safety gloves
  • Mass spectrometers
  • Gas chromatographs GC
  • Steam autoclaves
  • Electron microprobe analyzers EMPA