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Automation Risk Analysis

Will “Process Metallurgist” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Process Metallurgist” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Process Metallurgist” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Design processing plants and equipment.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Determine appropriate methods for fabricating and joining materials.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Teach in colleges and universities.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Present technical information at conferences.

  • Replicate the characteristics of materials and their components, using computers.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Write for technical magazines, journals, and trade association publications.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Monitor material performance, and evaluate its deterioration.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Design and direct the testing or control of processing procedures.

Technologies & Software

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  • Gemini Code Assist
  • Kimi (Moonshot AI)
  • Autodesk AI
  • Dassault Systemes SolidWorks
  • Perplexity AI
  • Microsoft Excel
  • Microsoft PowerPoint
  • Microsoft Office software
  • Image analysis systems
  • Autodesk AutoCAD
  • Finite element analysis software
  • Microsoft SharePoint
  • Fused deposition modeling FDM rapid prototyping systems
  • MTS Testworks
  • ChatGPT (OpenAI)
  • Stereolithography SLA rapid prototyping systems
  • Microsoft Visio
  • Web browser software
  • Claude (Anthropic)
  • Computer aided design CAD software
  • Microsoft Visual Basic.NET
  • Microsoft Visual Basic
  • Formula translation/translator FORTRAN
  • Graphics software
  • QMC CM4D
  • Grok (xAI)
  • Nova (Amazon)
  • SAP software
  • Python
  • Dassault Systemes CATIA
  • Microsoft Outlook
  • Mistral (Mistral AI)
  • National Instruments LabVIEW
  • IBM Notes
  • DeepSeek
  • Word processing software
  • GitHub Copilot
  • Oracle Database
  • Qwen (Alibaba)
  • Microsoft Word
  • C++
  • Enterprise resource planning ERP software
  • PTC Creo Parametric
  • Microsoft Access
  • Digital image correlation DIC software
  • Gemini (Google)
  • Llama (Meta)
  • ANSYS AI Simulation
  • Minitab
  • The MathWorks MATLAB
  • AutoCAD AI
  • Presentation software
  • ANSYS Multiphysics
  • Dataloggers
  • Counter-current mixers
  • Cement mixers
  • Optical emission spectrometers
  • Film thickness measurement systems
  • Digitizing oscilloscopes
  • Micromanipulators
  • Band saws
  • Gel permeation chromatographs GPC
  • Magnetic separators
  • Digital cameras
  • Differential scanning calorimeters
  • Laboratory sample splitters
  • Analytical balances
  • Sanding machines
  • Rotating furnaces
  • Ultraviolet UV exposure units
  • Microwave tube furnaces
  • Oscillating water tunnels
  • Injection molding machines
  • Laboratory pulverizers
  • Specific gravity balances
  • Polarizing microscopes
  • Water burets
  • Screw-driven test machines
  • Laboratory blenders
  • Stereo microscopes
  • Friction and wear testers
  • Wind tunnels
  • Molecular pumps
  • Charpy impact testers
  • Inert atmosphere box furnaces
  • Tensile testers
  • Ultrasonic dismembrators
  • Lapping wheels
  • Vacuum furnaces
  • Safety gloves
  • Servohydraulic test machines
  • Fume hoods
  • Liquid conditioners
  • Solar simulators
  • Jar mills
  • Load frames
  • Coordinate measuring machines CMM
  • Laboratory glove boxes
  • Gyratory crushers
  • Graphite element furnaces
  • Ultrasonic baths
  • Current versus voltage IV curve tracers
  • Laminators
  • Accelerometers
  • Infrared cameras
  • Pycnometers
  • High-vacuum tensile testing chambers
  • Scanning electron microscopes SEM
  • Pit depth gauges
  • Deionizers
  • pH testers
  • Steam autoclaves
  • Muffle furnaces
  • Sample presses
  • Accelerated weathering machines
  • Microscope photo attachments
  • Polishing machines
  • Flame photometers
  • Colorimeters
  • Drying ovens
  • Computer numerical controlled CNC milling machines
  • Rod mills
  • Optical compound microscopes
  • Mechanical sieve shakers
  • Laboratory microwave ovens
  • Extensometers
  • Energy dispersive x-ray spectrometers EDS
  • Drop weight impact towers
  • Hardness testers
  • Vibration analysis equipment
  • Electron microprobe analyzers EMPA
  • Thermogravimetric analyzers
  • Tension gauges
  • Electrostatic separators
  • Particle size analyzers
  • Solid state laser systems
  • Kneading compactors
  • Abrasion testers
  • Attritors
  • Gas chromatographs GC
  • Diffractometers
  • Atomic absorption AA spectrophotometers
  • Roll crushers
  • Infrared monitors
  • Lathes
  • Acoustic impediography equipment
  • Ammeters
  • Spectrometers
  • Viscosity meters
  • Computerized numerical control CNC lathes
  • Temperature regulated shaking water baths
  • Hydraulic presses
  • Gas detectors
  • Linear variable differential transformers LVDT
  • Ultrasonicators
  • Holding jigs
  • Concrete test hammers
  • Safety glasses
  • Turbidimeters
  • Etching equipment
  • Tube furnaces
  • High pressure liquid chromatograph HPLC equipment
  • Twin-screw extruders
  • Ultrasound inspection equipment
  • Filter presses
  • Compression testing machines
  • Hot blenders
  • Laser Doppler velocimeters LDV
  • Solvent dryers
  • Gauss meters
  • Magnetic susceptibility balances
  • X ray fluorescence XRF analyzers
  • Spectrophotometers
  • Jaw crushers
  • Atomic force microscopes
  • Stabilometers
  • Laboratory test sieves
  • Masonry cutters
  • Balling drums
  • Heated walk-in environmental chambers
  • Slurry blenders
  • Flotation columns
  • Spectrocolorimeters
  • Microwave sintering furnaces
  • Melt spinners
  • Laboratory vacuum pumps
  • Calorimeters
  • Adiabatic bomb calorimeters
  • Binocular compound microscopes
  • Water-cooled saws
  • Adhesion testers
  • Porosity indicators
  • Fiberscopes
  • Electrometers
  • High tension separators
  • Personal computers
  • Differential thermal analyzers
  • Sonometers
  • Vacuum evaporators
  • Plasma-arc furnaces
  • Fourier transform infrared FTIR spectroscopes
  • Twin screw extruders
  • Isodynamic separators
  • Reflectometers
  • X ray fluorescence XRF spectrometers
  • Mass spectrometers
  • High temperature material testing systems
  • Freeze-thaw test units
  • Impact testers
  • Durometers
  • Electronic toploading balances
  • Permeability measuring devices
  • Vacuum coating systems
  • Ball mills
  • Benchtop centrifuges
  • Microwave autoclaves
  • Thermal analysis systems
  • Strain gauges