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Automation Risk Analysis

Will “Physical Metallurgist” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Physical Metallurgist” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Physical Metallurgist” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Design and direct the testing or control of processing procedures.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Replicate the characteristics of materials and their components, using computers.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Teach in colleges and universities.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Determine appropriate methods for fabricating and joining materials.

  • Monitor material performance, and evaluate its deterioration.

  • Design processing plants and equipment.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Present technical information at conferences.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Write for technical magazines, journals, and trade association publications.

Technologies & Software

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  • MTS Testworks
  • Nova (Amazon)
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  • Grok (xAI)
  • Fused deposition modeling FDM rapid prototyping systems
  • National Instruments LabVIEW
  • Microsoft Visio
  • Gemini Code Assist
  • Dassault Systemes CATIA
  • Web browser software
  • SAP software
  • Microsoft Visual Basic.NET
  • Computer aided design CAD software
  • AutoCAD AI
  • Finite element analysis software
  • Microsoft SharePoint
  • PTC Creo Parametric
  • Digital image correlation DIC software
  • ANSYS Multiphysics
  • Image analysis systems
  • Microsoft Outlook
  • QMC CM4D
  • Mistral (Mistral AI)
  • ANSYS AI Simulation
  • IBM Notes
  • The MathWorks MATLAB
  • Minitab
  • Dassault Systemes SolidWorks
  • C++
  • Llama (Meta)
  • Formula translation/translator FORTRAN
  • Microsoft Office software
  • Oracle Database
  • Python
  • Stereolithography SLA rapid prototyping systems
  • Claude (Anthropic)
  • ChatGPT (OpenAI)
  • Enterprise resource planning ERP software
  • Kimi (Moonshot AI)
  • DeepSeek
  • Autodesk AI
  • Fault detection isolation and recovery FDIR software
  • GitHub Copilot
  • Perplexity AI
  • Microsoft Visual Basic
  • Microsoft PowerPoint
  • Microsoft Word
  • Word processing software
  • Presentation software
  • Stereo microscopes
  • Balling drums
  • High pressure liquid chromatograph HPLC equipment
  • Analytical balances
  • Load frames
  • Tension gauges
  • Infrared cameras
  • Spectrometers
  • Inert atmosphere box furnaces
  • Jaw crushers
  • Microwave sintering furnaces
  • Liquid conditioners
  • Solid state laser systems
  • Specific gravity balances
  • Infrared monitors
  • Accelerometers
  • Electronic toploading balances
  • Durometers
  • X ray fluorescence XRF analyzers
  • Laboratory sample splitters
  • Wind tunnels
  • Thermogravimetric analyzers
  • Current versus voltage IV curve tracers
  • Isodynamic separators
  • High-vacuum tensile testing chambers
  • Holding jigs
  • Masonry cutters
  • Ultrasonic dismembrators
  • Charpy impact testers
  • Atomic force microscopes
  • Laboratory test sieves
  • Muffle furnaces
  • Roll crushers
  • Laser Doppler velocimeters LDV
  • Benchtop centrifuges
  • Tensile testers
  • Ultrasonicators
  • Particle size analyzers
  • Digitizing oscilloscopes
  • Atomic absorption AA spectrophotometers
  • Electron microprobe analyzers EMPA
  • Magnetic separators
  • Gel permeation chromatographs GPC
  • Fiberscopes
  • High tension separators
  • Accelerated weathering machines
  • Colorimeters
  • Electrometers
  • Drop weight impact towers
  • Steam autoclaves
  • Servohydraulic test machines
  • Pycnometers
  • Microwave autoclaves
  • Acoustic impediography equipment
  • Filter presses
  • Film thickness measurement systems
  • Coordinate measuring machines CMM
  • Microwave tube furnaces
  • Optical emission spectrometers
  • Ultrasound inspection equipment
  • Laboratory microwave ovens
  • Counter-current mixers
  • Oscillating water tunnels
  • Stabilometers
  • Rod mills
  • Laboratory blenders
  • Solvent dryers
  • Compression testing machines
  • Hydraulic presses
  • Differential scanning calorimeters
  • Hardness testers
  • Mechanical sieve shakers
  • Binocular compound microscopes
  • Vacuum furnaces
  • Cement mixers
  • Computer numerical controlled CNC milling machines
  • Etching equipment
  • Freeze-thaw test units
  • Lapping wheels
  • Sonometers
  • Calorimeters
  • Microscope photo attachments
  • Gas chromatographs GC
  • Vacuum coating systems
  • High temperature material testing systems
  • Twin-screw extruders
  • Rotating furnaces
  • Ultraviolet UV exposure units
  • Thermal analysis systems
  • Drying ovens
  • Tube furnaces
  • Dataloggers
  • Reflectometers
  • Water-cooled saws
  • Temperature regulated shaking water baths
  • Spectrocolorimeters
  • Digital cameras
  • Injection molding machines
  • Turbidimeters
  • Differential thermal analyzers
  • Safety glasses
  • Safety gloves
  • Magnetic susceptibility balances
  • Graphite element furnaces
  • Laboratory vacuum pumps
  • Pit depth gauges
  • Lathes
  • Electrostatic separators
  • Permeability measuring devices
  • Gyratory crushers
  • Solar simulators
  • Heated walk-in environmental chambers
  • Personal computers
  • Twin screw extruders
  • Attritors
  • Polishing machines
  • Deionizers
  • Ultrasonic baths
  • Polarizing microscopes
  • Adhesion testers
  • Laboratory glove boxes
  • Ammeters
  • Extensometers
  • Strain gauges
  • Energy dispersive x-ray spectrometers EDS
  • Vacuum evaporators
  • Flame photometers
  • Impact testers
  • Water burets
  • Linear variable differential transformers LVDT
  • Spectrophotometers
  • Hot blenders
  • Friction and wear testers
  • Sample presses
  • Melt spinners
  • Fourier transform infrared FTIR spectroscopes
  • Optical compound microscopes
  • Fume hoods
  • Plasma-arc furnaces
  • Jar mills
  • Ball mills
  • Micromanipulators
  • Laminators
  • Band saws
  • Viscosity meters
  • Concrete test hammers
  • Scanning electron microscopes SEM
  • Gauss meters
  • Kneading compactors
  • Adiabatic bomb calorimeters
  • Gas detectors
  • Diffractometers
  • Vibration analysis equipment
  • Flotation columns
  • Porosity indicators
  • Mass spectrometers
  • Slurry blenders
  • X ray fluorescence XRF spectrometers
  • Molecular pumps
  • Laboratory pulverizers
  • Screw-driven test machines
  • Sanding machines
  • Computerized numerical control CNC lathes
  • Abrasion testers
  • pH testers