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Automation Risk Analysis

Will “Physical Metallurgist” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Physical Metallurgist” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Physical Metallurgist” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Monitor material performance, and evaluate its deterioration.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Design processing plants and equipment.

  • Teach in colleges and universities.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Replicate the characteristics of materials and their components, using computers.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Design and direct the testing or control of processing procedures.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Present technical information at conferences.

  • Write for technical magazines, journals, and trade association publications.

  • Determine appropriate methods for fabricating and joining materials.

Technologies & Software

  • Mistral (Mistral AI)
  • Microsoft Visual Basic
  • The MathWorks MATLAB
  • Claude (Anthropic)
  • Stereolithography SLA rapid prototyping systems
  • SAP software
  • Image analysis systems
  • C++
  • QMC CM4D
  • Microsoft Visio
  • MTS Testworks
  • Digital image correlation DIC software
  • Microsoft Word
  • Oracle Database
  • Web browser software
  • Qwen (Alibaba)
  • Microsoft SharePoint
  • Kimi (Moonshot AI)
  • PTC Creo Parametric
  • ANSYS AI Simulation
  • Gemini (Google)
  • Finite element analysis software
  • Microsoft Outlook
  • Enterprise resource planning ERP software
  • IBM Notes
  • Microsoft Visual Basic.NET
  • Microsoft Office software
  • Graphics software
  • Microsoft Excel
  • Word processing software
  • GitHub Copilot
  • AutoCAD AI
  • Microsoft Access
  • ChatGPT (OpenAI)
  • National Instruments LabVIEW
  • Minitab
  • Formula translation/translator FORTRAN
  • Python
  • Presentation software
  • Perplexity AI
  • Computer aided design CAD software
  • Llama (Meta)
  • Nova (Amazon)
  • DeepSeek
  • Fault detection isolation and recovery FDIR software
  • Grok (xAI)
  • ANSYS Multiphysics
  • Dassault Systemes CATIA
  • Gemini Code Assist
  • Microsoft PowerPoint
  • Autodesk AI
  • Dassault Systemes SolidWorks
  • Fused deposition modeling FDM rapid prototyping systems
  • Autodesk AutoCAD
  • Stereo microscopes
  • Solid state laser systems
  • Drop weight impact towers
  • Hardness testers
  • High temperature material testing systems
  • Etching equipment
  • Spectrophotometers
  • Dataloggers
  • Masonry cutters
  • Muffle furnaces
  • Electrostatic separators
  • Infrared cameras
  • Sanding machines
  • Twin-screw extruders
  • Steam autoclaves
  • Kneading compactors
  • Infrared monitors
  • Flotation columns
  • Water burets
  • Permeability measuring devices
  • Adhesion testers
  • Optical emission spectrometers
  • Film thickness measurement systems
  • Ammeters
  • Pit depth gauges
  • Heated walk-in environmental chambers
  • Charpy impact testers
  • Fourier transform infrared FTIR spectroscopes
  • Vacuum coating systems
  • Thermal analysis systems
  • Diffractometers
  • Personal computers
  • Drying ovens
  • High-vacuum tensile testing chambers
  • Tube furnaces
  • Current versus voltage IV curve tracers
  • Molecular pumps
  • Porosity indicators
  • Holding jigs
  • Gel permeation chromatographs GPC
  • Laminators
  • Roll crushers
  • Magnetic susceptibility balances
  • Laboratory test sieves
  • Attritors
  • Viscosity meters
  • Electrometers
  • Ultrasound inspection equipment
  • Isodynamic separators
  • Mechanical sieve shakers
  • Digital cameras
  • Microwave autoclaves
  • Micromanipulators
  • Safety gloves
  • Accelerated weathering machines
  • Calorimeters
  • Impact testers
  • Specific gravity balances
  • Colorimeters
  • Water-cooled saws
  • Ultraviolet UV exposure units
  • Microwave tube furnaces
  • Computer numerical controlled CNC milling machines
  • Lathes
  • Thermogravimetric analyzers
  • Adiabatic bomb calorimeters
  • Vacuum evaporators
  • Particle size analyzers
  • Microwave sintering furnaces
  • Energy dispersive x-ray spectrometers EDS
  • Twin screw extruders
  • Differential scanning calorimeters
  • Spectrometers
  • Slurry blenders
  • Ultrasonic dismembrators
  • High tension separators
  • Liquid conditioners
  • Laboratory blenders
  • Acoustic impediography equipment
  • Coordinate measuring machines CMM
  • Gauss meters
  • Hot blenders
  • Solvent dryers
  • Cement mixers
  • pH testers
  • High pressure liquid chromatograph HPLC equipment
  • Strain gauges
  • Tensile testers
  • Binocular compound microscopes
  • Sonometers
  • Screw-driven test machines
  • Polishing machines
  • Compression testing machines
  • X ray fluorescence XRF spectrometers
  • Linear variable differential transformers LVDT
  • Gas detectors
  • Mass spectrometers
  • Rod mills
  • Inert atmosphere box furnaces
  • Hydraulic presses
  • Computerized numerical control CNC lathes
  • Abrasion testers
  • Laboratory microwave ovens
  • Jaw crushers
  • Filter presses
  • Flame photometers
  • Gyratory crushers
  • X ray fluorescence XRF analyzers
  • Tension gauges
  • Vibration analysis equipment
  • Sample presses
  • Laboratory vacuum pumps
  • Scanning electron microscopes SEM
  • Atomic force microscopes
  • Ultrasonic baths
  • Safety glasses
  • Pycnometers
  • Differential thermal analyzers
  • Accelerometers
  • Temperature regulated shaking water baths
  • Electronic toploading balances
  • Benchtop centrifuges
  • Laboratory sample splitters
  • Jar mills
  • Rotating furnaces
  • Concrete test hammers
  • Ultrasonicators
  • Polarizing microscopes
  • Vacuum furnaces
  • Microscope photo attachments
  • Wind tunnels
  • Durometers
  • Oscillating water tunnels
  • Lapping wheels
  • Reflectometers
  • Plasma-arc furnaces
  • Fume hoods
  • Graphite element furnaces
  • Deionizers
  • Laser Doppler velocimeters LDV
  • Extensometers
  • Ball mills
  • Atomic absorption AA spectrophotometers
  • Gas chromatographs GC
  • Balling drums
  • Fiberscopes
  • Load frames
  • Counter-current mixers
  • Laboratory pulverizers
  • Injection molding machines
  • Turbidimeters
  • Freeze-thaw test units
  • Magnetic separators
  • Band saws
  • Analytical balances
  • Electron microprobe analyzers EMPA
  • Solar simulators
  • Spectrocolorimeters
  • Optical compound microscopes
  • Melt spinners
  • Digitizing oscilloscopes
  • Laboratory glove boxes
  • Servohydraulic test machines
  • Friction and wear testers
  • Stabilometers