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Automation Risk Analysis

Will “Failure Analysis Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Failure Analysis Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Failure Analysis Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Teach in colleges and universities.

  • Design processing plants and equipment.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Monitor material performance, and evaluate its deterioration.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Determine appropriate methods for fabricating and joining materials.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Replicate the characteristics of materials and their components, using computers.

  • Design and direct the testing or control of processing procedures.

  • Present technical information at conferences.

  • Write for technical magazines, journals, and trade association publications.

Technologies & Software

  • Fault detection isolation and recovery FDIR software
  • Microsoft Access
  • QMC CM4D
  • Stereolithography SLA rapid prototyping systems
  • C++
  • Microsoft SharePoint
  • Computer aided design CAD software
  • Qwen (Alibaba)
  • Graphics software
  • Microsoft Office software
  • Web browser software
  • Kimi (Moonshot AI)
  • Gemini Code Assist
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • DeepSeek
  • Perplexity AI
  • Dassault Systemes CATIA
  • Microsoft Visual Basic
  • National Instruments LabVIEW
  • Microsoft Word
  • Grok (xAI)
  • Enterprise resource planning ERP software
  • Image analysis systems
  • Oracle Database
  • Microsoft Visio
  • The MathWorks MATLAB
  • ANSYS AI Simulation
  • Python
  • Formula translation/translator FORTRAN
  • MTS Testworks
  • AutoCAD AI
  • Microsoft PowerPoint
  • Dassault Systemes SolidWorks
  • Autodesk AI
  • GitHub Copilot
  • Presentation software
  • Word processing software
  • PTC Creo Parametric
  • Autodesk AutoCAD
  • Microsoft Visual Basic.NET
  • Fused deposition modeling FDM rapid prototyping systems
  • Mistral (Mistral AI)
  • Microsoft Excel
  • Llama (Meta)
  • Nova (Amazon)
  • Digital image correlation DIC software
  • SAP software
  • Microsoft Outlook
  • Minitab
  • ANSYS Multiphysics
  • IBM Notes
  • Finite element analysis software
  • Claude (Anthropic)
  • Coordinate measuring machines CMM
  • Concrete test hammers
  • Acoustic impediography equipment
  • Holding jigs
  • Isodynamic separators
  • Roll crushers
  • Drop weight impact towers
  • Counter-current mixers
  • Hydraulic presses
  • Band saws
  • Slurry blenders
  • Adhesion testers
  • Microwave tube furnaces
  • Dataloggers
  • Polarizing microscopes
  • Vacuum evaporators
  • Optical compound microscopes
  • Colorimeters
  • Mechanical sieve shakers
  • Strain gauges
  • Linear variable differential transformers LVDT
  • Attritors
  • Load frames
  • Accelerated weathering machines
  • Ultrasound inspection equipment
  • Electron microprobe analyzers EMPA
  • Etching equipment
  • Ultraviolet UV exposure units
  • Servohydraulic test machines
  • High temperature material testing systems
  • Abrasion testers
  • Lapping wheels
  • Tension gauges
  • Charpy impact testers
  • Friction and wear testers
  • Fume hoods
  • Heated walk-in environmental chambers
  • Fourier transform infrared FTIR spectroscopes
  • Temperature regulated shaking water baths
  • Computerized numerical control CNC lathes
  • Lathes
  • Infrared monitors
  • Ultrasonic dismembrators
  • Filter presses
  • Plasma-arc furnaces
  • Electrostatic separators
  • Solvent dryers
  • Screw-driven test machines
  • Laboratory vacuum pumps
  • Twin-screw extruders
  • Water-cooled saws
  • Microwave autoclaves
  • X ray fluorescence XRF analyzers
  • Specific gravity balances
  • Infrared cameras
  • Oscillating water tunnels
  • Accelerometers
  • Diffractometers
  • Laboratory pulverizers
  • Flame photometers
  • Cement mixers
  • Digital cameras
  • Melt spinners
  • Ball mills
  • Viscosity meters
  • Spectrometers
  • Solar simulators
  • Compression testing machines
  • Gel permeation chromatographs GPC
  • Balling drums
  • Hot blenders
  • Micromanipulators
  • Atomic force microscopes
  • Injection molding machines
  • Vibration analysis equipment
  • Reflectometers
  • Atomic absorption AA spectrophotometers
  • Sonometers
  • Gyratory crushers
  • Muffle furnaces
  • Tensile testers
  • Laminators
  • Durometers
  • Safety gloves
  • Deionizers
  • Kneading compactors
  • Gauss meters
  • Pycnometers
  • Graphite element furnaces
  • Analytical balances
  • Tube furnaces
  • Magnetic susceptibility balances
  • Benchtop centrifuges
  • Thermal analysis systems
  • Solid state laser systems
  • Binocular compound microscopes
  • Twin screw extruders
  • Impact testers
  • Adiabatic bomb calorimeters
  • Optical emission spectrometers
  • Microscope photo attachments
  • Magnetic separators
  • Microwave sintering furnaces
  • Fiberscopes
  • Spectrophotometers
  • Permeability measuring devices
  • Laboratory test sieves
  • Jaw crushers
  • Energy dispersive x-ray spectrometers EDS
  • Steam autoclaves
  • Vacuum furnaces
  • Stereo microscopes
  • Differential scanning calorimeters
  • Differential thermal analyzers
  • Gas chromatographs GC
  • Drying ovens
  • Scanning electron microscopes SEM
  • Masonry cutters
  • Turbidimeters
  • Inert atmosphere box furnaces
  • Mass spectrometers
  • Laboratory blenders
  • Polishing machines
  • Ultrasonic baths
  • Laboratory sample splitters
  • Spectrocolorimeters
  • Pit depth gauges
  • Electrometers
  • Film thickness measurement systems
  • Hardness testers
  • pH testers
  • Computer numerical controlled CNC milling machines
  • Rod mills
  • Rotating furnaces
  • Flotation columns
  • Laser Doppler velocimeters LDV
  • Safety glasses
  • Electronic toploading balances
  • Current versus voltage IV curve tracers
  • X ray fluorescence XRF spectrometers
  • High-vacuum tensile testing chambers
  • Extensometers
  • Calorimeters
  • High tension separators
  • Ultrasonicators
  • Sample presses
  • Vacuum coating systems
  • Stabilometers
  • Freeze-thaw test units
  • Molecular pumps
  • Thermogravimetric analyzers
  • Gas detectors
  • Water burets
  • Particle size analyzers
  • Liquid conditioners
  • Ammeters
  • Wind tunnels
  • Laboratory microwave ovens
  • Laboratory glove boxes
  • Digitizing oscilloscopes
  • High pressure liquid chromatograph HPLC equipment
  • Sanding machines
  • Jar mills
  • Personal computers
  • Porosity indicators