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Automation Risk Analysis

Will “Failure Analysis Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Failure Analysis Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Failure Analysis Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Replicate the characteristics of materials and their components, using computers.

  • Teach in colleges and universities.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Monitor material performance, and evaluate its deterioration.

  • Design and direct the testing or control of processing procedures.

  • Design processing plants and equipment.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Write for technical magazines, journals, and trade association publications.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

  • Present technical information at conferences.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Determine appropriate methods for fabricating and joining materials.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

Technologies & Software

  • Autodesk AutoCAD
  • DeepSeek
  • Minitab
  • Mistral (Mistral AI)
  • Claude (Anthropic)
  • Microsoft Office software
  • MTS Testworks
  • Microsoft SharePoint
  • Formula translation/translator FORTRAN
  • Fused deposition modeling FDM rapid prototyping systems
  • Nova (Amazon)
  • Microsoft Word
  • Microsoft Visual Basic
  • Enterprise resource planning ERP software
  • The MathWorks MATLAB
  • Fault detection isolation and recovery FDIR software
  • Digital image correlation DIC software
  • Kimi (Moonshot AI)
  • Image analysis systems
  • Autodesk AI
  • Grok (xAI)
  • Microsoft Visio
  • Dassault Systemes CATIA
  • Presentation software
  • Microsoft Visual Basic.NET
  • Stereolithography SLA rapid prototyping systems
  • SAP software
  • PTC Creo Parametric
  • GitHub Copilot
  • QMC CM4D
  • AutoCAD AI
  • National Instruments LabVIEW
  • Word processing software
  • ANSYS Multiphysics
  • Qwen (Alibaba)
  • Microsoft Access
  • Web browser software
  • Microsoft Excel
  • ANSYS AI Simulation
  • Python
  • Graphics software
  • Perplexity AI
  • Llama (Meta)
  • Dassault Systemes SolidWorks
  • C++
  • Computer aided design CAD software
  • Oracle Database
  • Microsoft PowerPoint
  • ChatGPT (OpenAI)
  • Gemini Code Assist
  • IBM Notes
  • Finite element analysis software
  • Microsoft Outlook
  • Gemini (Google)
  • Safety glasses
  • Friction and wear testers
  • Computerized numerical control CNC lathes
  • Diffractometers
  • Isodynamic separators
  • Differential scanning calorimeters
  • Water-cooled saws
  • Thermal analysis systems
  • Lapping wheels
  • Filter presses
  • Vacuum evaporators
  • Tube furnaces
  • Mechanical sieve shakers
  • Twin screw extruders
  • Screw-driven test machines
  • X ray fluorescence XRF analyzers
  • Benchtop centrifuges
  • Accelerated weathering machines
  • Accelerometers
  • Thermogravimetric analyzers
  • Twin-screw extruders
  • Solvent dryers
  • Computer numerical controlled CNC milling machines
  • Viscosity meters
  • Porosity indicators
  • Laboratory sample splitters
  • pH testers
  • Fourier transform infrared FTIR spectroscopes
  • Gel permeation chromatographs GPC
  • Turbidimeters
  • Coordinate measuring machines CMM
  • Flame photometers
  • Digital cameras
  • Holding jigs
  • Compression testing machines
  • Roll crushers
  • Impact testers
  • Kneading compactors
  • Counter-current mixers
  • Masonry cutters
  • Mass spectrometers
  • Digitizing oscilloscopes
  • Molecular pumps
  • Linear variable differential transformers LVDT
  • Binocular compound microscopes
  • Balling drums
  • Gas chromatographs GC
  • Acoustic impediography equipment
  • Calorimeters
  • Tensile testers
  • Deionizers
  • Laboratory pulverizers
  • Injection molding machines
  • Spectrophotometers
  • Jar mills
  • Oscillating water tunnels
  • Polarizing microscopes
  • Fiberscopes
  • Ball mills
  • Hot blenders
  • Laboratory vacuum pumps
  • Tension gauges
  • Sample presses
  • Liquid conditioners
  • Dataloggers
  • Ultrasonic dismembrators
  • Concrete test hammers
  • Laboratory glove boxes
  • Laboratory test sieves
  • Permeability measuring devices
  • Hardness testers
  • Inert atmosphere box furnaces
  • Magnetic separators
  • Temperature regulated shaking water baths
  • Gas detectors
  • Polishing machines
  • Particle size analyzers
  • Load frames
  • Pit depth gauges
  • Vacuum coating systems
  • Microwave autoclaves
  • Gyratory crushers
  • Atomic force microscopes
  • Sonometers
  • Electron microprobe analyzers EMPA
  • High pressure liquid chromatograph HPLC equipment
  • Micromanipulators
  • Cement mixers
  • Electrometers
  • Vibration analysis equipment
  • Extensometers
  • Spectrometers
  • Laboratory microwave ovens
  • Microwave tube furnaces
  • Spectrocolorimeters
  • Rotating furnaces
  • Attritors
  • Drying ovens
  • Stabilometers
  • Solar simulators
  • Freeze-thaw test units
  • Gauss meters
  • Ultrasonic baths
  • Laboratory blenders
  • Differential thermal analyzers
  • Reflectometers
  • Muffle furnaces
  • Charpy impact testers
  • Lathes
  • Safety gloves
  • Heated walk-in environmental chambers
  • Ultrasonicators
  • Laser Doppler velocimeters LDV
  • Water burets
  • Pycnometers
  • Laminators
  • Rod mills
  • Ammeters
  • High-vacuum tensile testing chambers
  • Optical emission spectrometers
  • Adiabatic bomb calorimeters
  • High tension separators
  • Durometers
  • Hydraulic presses
  • Vacuum furnaces
  • Electronic toploading balances
  • Adhesion testers
  • Melt spinners
  • Current versus voltage IV curve tracers
  • Scanning electron microscopes SEM
  • Ultrasound inspection equipment
  • Band saws
  • Jaw crushers
  • Analytical balances
  • Solid state laser systems
  • Microscope photo attachments
  • Electrostatic separators
  • Atomic absorption AA spectrophotometers
  • Plasma-arc furnaces
  • Strain gauges
  • Specific gravity balances
  • Fume hoods
  • Microwave sintering furnaces
  • X ray fluorescence XRF spectrometers
  • High temperature material testing systems
  • Magnetic susceptibility balances
  • Film thickness measurement systems
  • Infrared monitors
  • Colorimeters
  • Stereo microscopes
  • Infrared cameras
  • Flotation columns
  • Steam autoclaves
  • Abrasion testers
  • Energy dispersive x-ray spectrometers EDS
  • Slurry blenders
  • Wind tunnels
  • Drop weight impact towers
  • Servohydraulic test machines
  • Optical compound microscopes
  • Etching equipment
  • Graphite element furnaces
  • Personal computers
  • Ultraviolet UV exposure units
  • Sanding machines