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Automation Risk Analysis

Will “Failure Analysis Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #88 of 702. Estimated risk: 2.1%

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AI Exposure Risk

58%

“Failure Analysis Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 58% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

41%

“Failure Analysis Engineer” will probably not be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 41% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Materials Engineers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Includes those engineers working with composite materials or specializing in one type of material, such as graphite, metal and metal alloys, ceramics and glass, plastics and polymers, and naturally occurring materials. Includes metallurgists and metallurgical engineers, ceramic engineers, and welding engineers.

Avg. Annual Salary $116,380
Avg. Hourly Wage $55.95
Available Jobs (US) 22,770
Job Title & Hierarchy Code (SOC) Materials Engineers #17-2131
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Materials Engineers”

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Core Skills & Abilities

  • Design processing plants and equipment.

  • Analyze product failure data and laboratory test results to determine causes of problems and develop solutions.

  • Perform managerial functions, such as preparing proposals and budgets, analyzing labor costs, and writing reports.

  • Conduct training sessions on new material products, applications, or manufacturing methods for customers and their employees.

  • Review new product plans, and make recommendations for material selection, based on design objectives such as strength, weight, heat resistance, electrical conductivity, and cost.

  • Replicate the characteristics of materials and their components, using computers.

  • Plan and evaluate new projects, consulting with other engineers and corporate executives, as necessary.

  • Supervise the work of technologists, technicians, and other engineers and scientists.

  • Monitor material performance, and evaluate its deterioration.

  • Design and direct the testing or control of processing procedures.

  • Teach in colleges and universities.

  • Conduct or supervise tests on raw materials or finished products to ensure their quality.

  • Write for technical magazines, journals, and trade association publications.

  • Guide technical staff in developing materials for specific uses in projected products or devices.

  • Supervise production and testing processes in industrial settings, such as metal refining facilities, smelting or foundry operations, or nonmetallic materials production operations.

  • Determine appropriate methods for fabricating and joining materials.

  • Plan and implement laboratory operations to develop material and fabrication procedures that meet cost, product specification, and performance standards.

  • Present technical information at conferences.

  • Evaluate technical specifications and economic factors relating to process or product design objectives.

  • Modify properties of metal alloys, using thermal and mechanical treatments.

  • Solve problems in a number of engineering fields, such as mechanical, chemical, electrical, civil, nuclear, and aerospace.

Technologies & Software

  • Stereolithography SLA rapid prototyping systems
  • Kimi (Moonshot AI)
  • Gemini (Google)
  • Perplexity AI
  • Microsoft Outlook
  • ChatGPT (OpenAI)
  • Microsoft PowerPoint
  • ANSYS AI Simulation
  • Llama (Meta)
  • MTS Testworks
  • Dassault Systemes CATIA
  • Autodesk AI
  • Nova (Amazon)
  • Microsoft Visual Basic
  • GitHub Copilot
  • C++
  • Graphics software
  • Microsoft Visual Basic.NET
  • Microsoft Office software
  • Microsoft SharePoint
  • IBM Notes
  • Digital image correlation DIC software
  • ANSYS Multiphysics
  • DeepSeek
  • Mistral (Mistral AI)
  • Autodesk AutoCAD
  • Enterprise resource planning ERP software
  • Computer aided design CAD software
  • Fused deposition modeling FDM rapid prototyping systems
  • AutoCAD AI
  • Web browser software
  • National Instruments LabVIEW
  • Dassault Systemes SolidWorks
  • QMC CM4D
  • Formula translation/translator FORTRAN
  • Claude (Anthropic)
  • Minitab
  • Finite element analysis software
  • Microsoft Word
  • Qwen (Alibaba)
  • Presentation software
  • Fault detection isolation and recovery FDIR software
  • Microsoft Excel
  • Microsoft Visio
  • Grok (xAI)
  • SAP software
  • Gemini Code Assist
  • The MathWorks MATLAB
  • Word processing software
  • Oracle Database
  • Image analysis systems
  • PTC Creo Parametric
  • Microsoft Access
  • Python
  • Load frames
  • Etching equipment
  • Flame photometers
  • Laser Doppler velocimeters LDV
  • Inert atmosphere box furnaces
  • Colorimeters
  • Micromanipulators
  • Solvent dryers
  • Fume hoods
  • Ultrasonicators
  • Impact testers
  • Heated walk-in environmental chambers
  • Permeability measuring devices
  • Microwave autoclaves
  • Rod mills
  • Compression testing machines
  • Tensile testers
  • Atomic absorption AA spectrophotometers
  • Stereo microscopes
  • Benchtop centrifuges
  • Spectrocolorimeters
  • Steam autoclaves
  • High-vacuum tensile testing chambers
  • Acoustic impediography equipment
  • Reflectometers
  • Gel permeation chromatographs GPC
  • High pressure liquid chromatograph HPLC equipment
  • Muffle furnaces
  • Linear variable differential transformers LVDT
  • Ultrasonic baths
  • Personal computers
  • Microwave sintering furnaces
  • Scanning electron microscopes SEM
  • Abrasion testers
  • Microwave tube furnaces
  • Viscosity meters
  • Durometers
  • Energy dispersive x-ray spectrometers EDS
  • Counter-current mixers
  • Rotating furnaces
  • Lapping wheels
  • Melt spinners
  • Spectrometers
  • Freeze-thaw test units
  • Band saws
  • Turbidimeters
  • Screw-driven test machines
  • High temperature material testing systems
  • Balling drums
  • Twin screw extruders
  • Ultrasonic dismembrators
  • Injection molding machines
  • Mechanical sieve shakers
  • Water-cooled saws
  • High tension separators
  • Masonry cutters
  • Graphite element furnaces
  • Gyratory crushers
  • Particle size analyzers
  • Magnetic separators
  • Tension gauges
  • Ultrasound inspection equipment
  • Oscillating water tunnels
  • Filter presses
  • X ray fluorescence XRF spectrometers
  • Gas detectors
  • Dataloggers
  • Safety gloves
  • Optical emission spectrometers
  • Friction and wear testers
  • Strain gauges
  • Twin-screw extruders
  • Ball mills
  • Atomic force microscopes
  • Vibration analysis equipment
  • Electrometers
  • Hydraulic presses
  • Analytical balances
  • Film thickness measurement systems
  • Cement mixers
  • Temperature regulated shaking water baths
  • Optical compound microscopes
  • Attritors
  • Laboratory blenders
  • Sanding machines
  • Infrared cameras
  • Laboratory pulverizers
  • Drop weight impact towers
  • Liquid conditioners
  • Lathes
  • Microscope photo attachments
  • Differential thermal analyzers
  • Specific gravity balances
  • Sample presses
  • Accelerometers
  • Drying ovens
  • Binocular compound microscopes
  • Polishing machines
  • Vacuum evaporators
  • Current versus voltage IV curve tracers
  • Magnetic susceptibility balances
  • Charpy impact testers
  • Laboratory glove boxes
  • Pycnometers
  • Jar mills
  • Extensometers
  • Flotation columns
  • Diffractometers
  • Hot blenders
  • Water burets
  • Gas chromatographs GC
  • Infrared monitors
  • Ultraviolet UV exposure units
  • Isodynamic separators
  • Differential scanning calorimeters
  • Molecular pumps
  • Vacuum furnaces
  • pH testers
  • Hardness testers
  • Spectrophotometers
  • Holding jigs
  • Porosity indicators
  • Electrostatic separators
  • Calorimeters
  • Computerized numerical control CNC lathes
  • Slurry blenders
  • Accelerated weathering machines
  • Sonometers
  • Digital cameras
  • Solar simulators
  • Laminators
  • Polarizing microscopes
  • Jaw crushers
  • Adhesion testers
  • Fourier transform infrared FTIR spectroscopes
  • Laboratory sample splitters
  • Coordinate measuring machines CMM
  • Stabilometers
  • Thermogravimetric analyzers
  • Laboratory vacuum pumps
  • Mass spectrometers
  • Servohydraulic test machines
  • Kneading compactors
  • X ray fluorescence XRF analyzers
  • Computer numerical controlled CNC milling machines
  • Ammeters
  • Roll crushers
  • Thermal analysis systems
  • Laboratory test sieves
  • Solid state laser systems
  • Concrete test hammers
  • Digitizing oscilloscopes
  • Laboratory microwave ovens
  • Wind tunnels
  • Electron microprobe analyzers EMPA
  • Fiberscopes
  • Gauss meters
  • Deionizers
  • Tube furnaces
  • Pit depth gauges
  • Plasma-arc furnaces
  • Safety glasses
  • Adiabatic bomb calorimeters
  • Vacuum coating systems
  • Electronic toploading balances