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Automation Risk Analysis

Will “Sheet Metal Layout Mechanic” be Automated?

Historical Context: Oxford Study (2013)

Ranked #453 of 702. Estimated risk: 82.0%

Directly assessed by researchers as likely automatable
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AI Exposure Risk

38%

“Sheet Metal Layout Mechanic” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 38% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Sheet Metal Layout Mechanic” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Sheet Metal Workers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Fabricate, assemble, install, and repair sheet metal products and equipment, such as ducts, control boxes, drainpipes, and furnace casings. Work may involve any of the following: setting up and operating fabricating machines to cut, bend, and straighten sheet metal; shaping metal over anvils, blocks, or forms using hammer; operating soldering and welding equipment to join sheet metal parts; or inspecting, assembling, and smoothing seams and joints of burred surfaces. Includes sheet metal duct installers who install prefabricated sheet metal ducts used for heating, air conditioning, or other purposes.

Avg. Annual Salary $66,110
Avg. Hourly Wage $31.78
Available Jobs (US) 117,470
Job Title & Hierarchy Code (SOC) Sheet Metal Workers #47-2211
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Sheet Metal Workers”

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Core Skills & Abilities

  • Fasten seams or joints together with welds, bolts, cement, rivets, solder, caulks, metal drive clips, or bonds to assemble components into products or to repair sheet metal items.

  • Shape metal material over anvils, blocks, or other forms, using hand tools.

  • Hire, train, or supervise new employees or apprentices.

  • Fabricate or alter parts at construction sites, using shears, hammers, punches, or drills.

  • Lay out, measure, and mark dimensions and reference lines on material, such as roofing panels, using calculators, scribes, dividers, squares, or rulers.

  • Fasten roof panel edges or machine-made moldings to structures by nailing or welding.

  • Fabricate ducts for high efficiency heating, ventilating, and air conditioning (HVAC) systems to maximize efficiency of systems.

  • Install assemblies, such as flashing, pipes, tubes, heating and air conditioning ducts, furnace casings, rain gutters, or downspouts in supportive frameworks.

  • Finish parts, using hacksaws or hand, rotary, or squaring shears.

  • Inspect individual parts, assemblies, or installations, using measuring instruments, such as calipers, scales, or micrometers.

  • Verify that heating, ventilating, and air conditioning (HVAC) systems are designed, installed, and calibrated in accordance with green certification standards, such as those of Leadership in Energy and Environmental Design (LEED).

  • Maneuver completed roofing units into position for installation.

  • Determine project requirements, such as scope, assembly sequences, or required methods or materials, using blueprints, drawings, or written or verbal instructions.

  • Select gauges or types of sheet metal or nonmetallic material, according to product specifications.

  • Maintain equipment, making repairs or modifications when necessary.

  • Transport prefabricated parts to construction sites for assembly and installation.

  • Trim, file, grind, deburr, buff, or smooth surfaces, seams, or joints of assembled parts, using hand tools or portable power tools.

  • Convert blueprints into shop drawings to be followed in the construction or assembly of sheet metal products.

  • Perform building commissioning activities by completing mechanical inspections of a building's water, lighting, or heating, ventilating, and air conditioning (HVAC) systems.

Technologies & Software

  • Autodesk Construction AI
  • Microsoft Excel
  • Autodesk AutoCAD
  • Computer aided design CAD software
  • QuickPen DuctDesigner 3D
  • Microsoft Office software
  • Procore AI
  • ChatGPT (OpenAI)
  • Buildots AI
  • Applied Production ProFold
  • XY Soft Sheet Cutting Suite
  • Gemini for Workspace
  • PTC Creo Parametric
  • Merry Mechanization SMP/IS
  • Revcad Software Sheet Lightning
  • Microsoft Word
  • Microsoft Windows
  • Computer aided manufacturing CAM software
  • JETCAM Expert
  • Applied Production ProFab
  • Corte Certo
  • Siemens NX
  • Spreadsheet software
  • FCC Software AutoPOL Series
  • WiCAM PN4000
  • Striker Systems SS-Profile
  • Power presses
  • Prick punches
  • Cutoff saws
  • Hand dollies
  • V-notchers
  • Double seaming equipment
  • Velometers
  • C clamps
  • Draft gauges
  • Hammer drills
  • U-tube manometers
  • Laser levels
  • Microamp meters
  • Hydraulic presses
  • Slip roll formers
  • Protractors
  • Hand brakes
  • Vise grip pliers
  • Pneumatic impact wrenches
  • Trammel points
  • Nut drivers
  • Tap sets
  • Straightedges
  • Allen wrenches
  • Clamp-on ammeters
  • Welding helmets
  • Pneumatic riveters
  • Millivolt meters
  • Squaring shears
  • Adjustable wrenches
  • Electric impact wrenches
  • Hand crimpers
  • Rotary punches
  • Pneumatic hammers
  • Scribers
  • Laser cutters
  • Center punches
  • Seamers
  • Ball peen hammers
  • Bumping hammers
  • Welding facial shields
  • Chalk lines
  • Easy edgers
  • Micrometers
  • AC welding power units
  • Soldering furnaces
  • Dividers
  • Drifts
  • Chain hoists
  • Pop rivet guns
  • Socket wrench sets
  • Beam compasses
  • Acoustic ear muffs or defenders
  • Ohmmeters
  • Spot welders
  • Ammeters
  • Scaffolding
  • Nibblers
  • Psychrometers
  • Smoke testers
  • Desktop computers
  • Stencils
  • Pressure gauges
  • Spirit levels
  • Setting hammers
  • Foot shears
  • Calipers
  • Bandsaws
  • Hole punches
  • Framing squares
  • Protective clothing
  • Inclined manometers
  • Welding tips
  • Plasma cutters
  • Dial indicators
  • Power sanders
  • Cleat folders
  • Multimeters
  • Vernier calipers
  • Burring machines
  • Groovers
  • Safety goggles
  • Power routers
  • Side cutting pliers
  • Scratch awls
  • Wiring machines
  • Spiral duct machines
  • Transit levels
  • Ring and circular shears
  • Personal computers
  • Cold chisels
  • Set squares
  • Pipe reamers
  • Cleat formers
  • Screwdrivers
  • Combination snips
  • Adjustable widemouth pliers
  • Computer controlled saws
  • Magnehelic pressure gauges
  • Caulking guns
  • Bar folders
  • Strobe tachometers
  • Hard hats
  • Power shears
  • Riveting hammers
  • Oxygen testers
  • Calibrated flow hoods
  • Digital multimeters
  • Hacksaws
  • Hammers
  • Single-cut mill saw files
  • Oxyacetylene welding equipment
  • Cold-cut saws
  • Mechanical tachometers
  • Pipe threaders
  • Drill presses
  • Polishers
  • Jigs
  • Punches
  • Hoists
  • T squares
  • Power brakes
  • Box and pan brakes
  • Pitot tubes
  • Humidity sensors
  • Hydraulic hoists
  • Laser printers
  • Unishears
  • Circular saws
  • Tempscribes
  • Angle grinders
  • Safety glasses
  • Power notchers
  • Cordless drills
  • Computer controlled presses
  • Power punches
  • Stack thermometers
  • Combustion analyzers
  • Power buffers
  • Aviation snips
  • Hand notchers
  • Portable spot welders
  • Plumb bobs
  • Beading machines
  • AC/DC welding power units
  • Metal inert gas MIG welders
  • Portable plasma cutters
  • Carbon dioxide CO2 monitors
  • Templates
  • Riveting tools
  • Tape measures
  • Bolt cutters
  • Slings
  • Ladders
  • Pipe cutters
  • Safety gloves
  • Rivet presses
  • Dimplers
  • Wire cutters
  • Scale rulers
  • Tongs
  • Turning machines
  • Electric drills
  • Squares
  • Tungsten inert gas TIG welding equipment

Alternative Job Titles