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Automation Risk Analysis

Will “Sheet Metal Smith” be Automated?

Historical Context: Oxford Study (2013)

Ranked #453 of 702. Estimated risk: 82.0%

Directly assessed by researchers as likely automatable
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AI Exposure Risk

38%

“Sheet Metal Smith” will probably not be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 38% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Sheet Metal Smith” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Sheet Metal Workers, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Fabricate, assemble, install, and repair sheet metal products and equipment, such as ducts, control boxes, drainpipes, and furnace casings. Work may involve any of the following: setting up and operating fabricating machines to cut, bend, and straighten sheet metal; shaping metal over anvils, blocks, or forms using hammer; operating soldering and welding equipment to join sheet metal parts; or inspecting, assembling, and smoothing seams and joints of burred surfaces. Includes sheet metal duct installers who install prefabricated sheet metal ducts used for heating, air conditioning, or other purposes.

Avg. Annual Salary $66,110
Avg. Hourly Wage $31.78
Available Jobs (US) 117,470
Job Title & Hierarchy Code (SOC) Sheet Metal Workers #47-2211
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Sheet Metal Workers”

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Core Skills & Abilities

  • Finish parts, using hacksaws or hand, rotary, or squaring shears.

  • Hire, train, or supervise new employees or apprentices.

  • Determine project requirements, such as scope, assembly sequences, or required methods or materials, using blueprints, drawings, or written or verbal instructions.

  • Install assemblies, such as flashing, pipes, tubes, heating and air conditioning ducts, furnace casings, rain gutters, or downspouts in supportive frameworks.

  • Fasten seams or joints together with welds, bolts, cement, rivets, solder, caulks, metal drive clips, or bonds to assemble components into products or to repair sheet metal items.

  • Trim, file, grind, deburr, buff, or smooth surfaces, seams, or joints of assembled parts, using hand tools or portable power tools.

  • Fabricate ducts for high efficiency heating, ventilating, and air conditioning (HVAC) systems to maximize efficiency of systems.

  • Select gauges or types of sheet metal or nonmetallic material, according to product specifications.

  • Lay out, measure, and mark dimensions and reference lines on material, such as roofing panels, using calculators, scribes, dividers, squares, or rulers.

  • Verify that heating, ventilating, and air conditioning (HVAC) systems are designed, installed, and calibrated in accordance with green certification standards, such as those of Leadership in Energy and Environmental Design (LEED).

  • Maintain equipment, making repairs or modifications when necessary.

  • Convert blueprints into shop drawings to be followed in the construction or assembly of sheet metal products.

  • Fasten roof panel edges or machine-made moldings to structures by nailing or welding.

  • Perform building commissioning activities by completing mechanical inspections of a building's water, lighting, or heating, ventilating, and air conditioning (HVAC) systems.

  • Transport prefabricated parts to construction sites for assembly and installation.

  • Fabricate or alter parts at construction sites, using shears, hammers, punches, or drills.

  • Shape metal material over anvils, blocks, or other forms, using hand tools.

  • Maneuver completed roofing units into position for installation.

  • Inspect individual parts, assemblies, or installations, using measuring instruments, such as calipers, scales, or micrometers.

Technologies & Software

  • QuickPen DuctDesigner 3D
  • PTC Creo Parametric
  • Microsoft Excel
  • JETCAM Expert
  • Microsoft Windows
  • Siemens NX
  • Spreadsheet software
  • Autodesk AutoCAD
  • Procore AI
  • Microsoft Office software
  • Striker Systems SS-Profile
  • Computer aided design CAD software
  • Applied Production ProFab
  • Merry Mechanization SMP/IS
  • Revcad Software Sheet Lightning
  • Computer aided manufacturing CAM software
  • Buildots AI
  • Gemini for Workspace
  • ChatGPT (OpenAI)
  • Autodesk Construction AI
  • XY Soft Sheet Cutting Suite
  • Applied Production ProFold
  • FCC Software AutoPOL Series
  • Microsoft Word
  • Corte Certo
  • WiCAM PN4000
  • Scale rulers
  • Calipers
  • Templates
  • Portable spot welders
  • Hand crimpers
  • Allen wrenches
  • U-tube manometers
  • Pneumatic hammers
  • Adjustable wrenches
  • Personal computers
  • Electric impact wrenches
  • Power notchers
  • Welding facial shields
  • AC welding power units
  • Double seaming equipment
  • Prick punches
  • Hand brakes
  • AC/DC welding power units
  • Bumping hammers
  • V-notchers
  • Power presses
  • Hydraulic hoists
  • Tempscribes
  • Laser levels
  • Angle grinders
  • Digital multimeters
  • Pressure gauges
  • Smoke testers
  • Inclined manometers
  • Safety goggles
  • Cleat formers
  • Hand notchers
  • Safety glasses
  • Slings
  • Power buffers
  • Hoists
  • Tape measures
  • Nut drivers
  • Cold-cut saws
  • Ball peen hammers
  • Wiring machines
  • Rotary punches
  • Power brakes
  • Riveting tools
  • Protective clothing
  • Setting hammers
  • Framing squares
  • Desktop computers
  • Vise grip pliers
  • Scratch awls
  • Laser cutters
  • Drifts
  • Turning machines
  • Dial indicators
  • Drill presses
  • Box and pan brakes
  • Spiral duct machines
  • Plumb bobs
  • Set squares
  • Pop rivet guns
  • Dividers
  • Jigs
  • Squaring shears
  • Tungsten inert gas TIG welding equipment
  • Bar folders
  • Portable plasma cutters
  • Stack thermometers
  • Side cutting pliers
  • Computer controlled saws
  • Cold chisels
  • Ring and circular shears
  • Wire cutters
  • Combustion analyzers
  • Oxygen testers
  • C clamps
  • Velometers
  • Hydraulic presses
  • Seamers
  • Chain hoists
  • Riveting hammers
  • Punches
  • Ohmmeters
  • Combination snips
  • Tongs
  • Acoustic ear muffs or defenders
  • Single-cut mill saw files
  • Tap sets
  • Stencils
  • Safety gloves
  • Oxyacetylene welding equipment
  • Slip roll formers
  • Scaffolding
  • Pipe threaders
  • Cordless drills
  • Power shears
  • Computer controlled presses
  • Welding helmets
  • Nibblers
  • Aviation snips
  • Squares
  • Power punches
  • Electric drills
  • Cleat folders
  • Metal inert gas MIG welders
  • Bolt cutters
  • Circular saws
  • Power routers
  • Beam compasses
  • Chalk lines
  • Clamp-on ammeters
  • Spot welders
  • Trammel points
  • Bandsaws
  • Rivet presses
  • Unishears
  • Caulking guns
  • Ladders
  • Pitot tubes
  • Laser printers
  • Strobe tachometers
  • Foot shears
  • Protractors
  • Millivolt meters
  • Pipe reamers
  • Power sanders
  • Welding tips
  • Easy edgers
  • Hole punches
  • Hand dollies
  • Micrometers
  • Microamp meters
  • Cutoff saws
  • Screwdrivers
  • Scribers
  • Polishers
  • Pneumatic riveters
  • Soldering furnaces
  • Draft gauges
  • Hacksaws
  • Hard hats
  • Calibrated flow hoods
  • Center punches
  • Socket wrench sets
  • Carbon dioxide CO2 monitors
  • T squares
  • Straightedges
  • Dimplers
  • Plasma cutters
  • Humidity sensors
  • Hammer drills
  • Burring machines
  • Vernier calipers
  • Groovers
  • Transit levels
  • Multimeters
  • Pneumatic impact wrenches
  • Ammeters
  • Mechanical tachometers
  • Magnehelic pressure gauges
  • Pipe cutters
  • Psychrometers
  • Beading machines
  • Hammers
  • Adjustable widemouth pliers
  • Spirit levels

Alternative Job Titles