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Automation Risk Analysis

Will “Ammonia Still Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Ammonia Still Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Ammonia Still Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Defrost frozen valves, using steam hoses.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Repair or replace damaged equipment.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Calculate material requirements or yields according to formulas.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Gauge tank levels, using calibrated rods.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

Technologies & Software

  • Nova (Amazon)
  • Grok (xAI)
  • Alarm management system software
  • Kimi (Moonshot AI)
  • Microsoft Excel
  • ChatGPT (OpenAI)
  • Microsoft Word
  • DeepSeek
  • Coordinated incident management system CIMS software
  • Interlock shutdown systems
  • Microsoft Office software
  • Gemini (Google)
  • Llama (Meta)
  • Distributed control system DCS
  • Rockwell Automation AI
  • ABB AI Robotics
  • Qwen (Alibaba)
  • Siemens Industrial AI
  • Cognex Vision AI
  • Claude (Anthropic)
  • Sight Machine AI
  • Mistral (Mistral AI)
  • Barometers
  • Silencers
  • Industrial fans
  • Air conditioning systems
  • Thermocouples
  • Hoppers
  • Cooling towers
  • Heating vessels
  • Neutralizer tanks
  • Centrifugal compressors
  • Gas analyzers
  • Reciprocating compressors
  • Tensometers
  • Humidifiers
  • Panel lights
  • Hydraulic accumulators
  • Distillation columns
  • Control boards
  • Effluent treatment systems
  • Centrifugal pumps
  • Reciprocating pumps
  • Wet scrubbers
  • Converter vessels
  • Calibrated rods
  • Steam hoses
  • Industrial dryers
  • Desktop computers
  • Mixing tanks
  • Boilers
  • Screw conveyors
  • Storage drums
  • Centrifugal fans
  • Recording calorimeters
  • Personal protective equipment
  • Agitator tanks
  • Pressure gauges
  • Chain conveyors
  • Digital surface thermometers
  • Rotary pumps
  • Conveyor feeders
  • Axial flow fans
  • Thermocouple temperature probes
  • Fire extinguishers
  • Belt conveyors
  • Chemical reactor vessels
  • Display screens
  • Bucket elevators
  • Blending vessels
  • Positive displacement pumps
  • Manometers
  • Viscometers
  • Collectors
  • Panelboards
  • Refrigeration systems
  • Steam turbines
  • Industrial liquid flowmeters
  • Bourdon tubes
  • Soap-spray storage tanks
  • Radiographic detecting instruments
  • Capacitance probes