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Automation Risk Analysis

Will “Ammonia Still Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Ammonia Still Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Ammonia Still Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Calculate material requirements or yields according to formulas.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Gauge tank levels, using calibrated rods.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Defrost frozen valves, using steam hoses.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Repair or replace damaged equipment.

Technologies & Software

  • Nova (Amazon)
  • ABB AI Robotics
  • Sight Machine AI
  • Microsoft Word
  • Siemens Industrial AI
  • Llama (Meta)
  • Gemini (Google)
  • Distributed control system DCS
  • Grok (xAI)
  • Microsoft Office software
  • DeepSeek
  • Cognex Vision AI
  • Interlock shutdown systems
  • ChatGPT (OpenAI)
  • Coordinated incident management system CIMS software
  • Microsoft Excel
  • Kimi (Moonshot AI)
  • Claude (Anthropic)
  • Alarm management system software
  • Mistral (Mistral AI)
  • Qwen (Alibaba)
  • Rockwell Automation AI
  • Industrial fans
  • Panel lights
  • Axial flow fans
  • Panelboards
  • Chain conveyors
  • Capacitance probes
  • Mixing tanks
  • Agitator tanks
  • Air conditioning systems
  • Chemical reactor vessels
  • Bucket elevators
  • Digital surface thermometers
  • Centrifugal fans
  • Desktop computers
  • Positive displacement pumps
  • Gas analyzers
  • Effluent treatment systems
  • Display screens
  • Thermocouple temperature probes
  • Viscometers
  • Distillation columns
  • Wet scrubbers
  • Storage drums
  • Soap-spray storage tanks
  • Centrifugal compressors
  • Fire extinguishers
  • Radiographic detecting instruments
  • Screw conveyors
  • Industrial dryers
  • Blending vessels
  • Control boards
  • Calibrated rods
  • Cooling towers
  • Bourdon tubes
  • Collectors
  • Steam turbines
  • Converter vessels
  • Heating vessels
  • Barometers
  • Tensometers
  • Pressure gauges
  • Boilers
  • Conveyor feeders
  • Industrial liquid flowmeters
  • Reciprocating pumps
  • Steam hoses
  • Neutralizer tanks
  • Silencers
  • Hydraulic accumulators
  • Manometers
  • Hoppers
  • Recording calorimeters
  • Belt conveyors
  • Centrifugal pumps
  • Refrigeration systems
  • Humidifiers
  • Thermocouples
  • Rotary pumps
  • Personal protective equipment
  • Reciprocating compressors