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Automation Risk Analysis

Will “Chemical Treatment Plant Technician” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Chemical Treatment Plant Technician” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Chemical Treatment Plant Technician” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Gauge tank levels, using calibrated rods.

  • Defrost frozen valves, using steam hoses.

  • Repair or replace damaged equipment.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Calculate material requirements or yields according to formulas.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

Technologies & Software

  • Gemini (Google)
  • Grok (xAI)
  • Qwen (Alibaba)
  • Coordinated incident management system CIMS software
  • Alarm management system software
  • Distributed control system DCS
  • Microsoft Word
  • Interlock shutdown systems
  • Llama (Meta)
  • DeepSeek
  • ABB AI Robotics
  • Cognex Vision AI
  • Rockwell Automation AI
  • Mistral (Mistral AI)
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • Microsoft Excel
  • Nova (Amazon)
  • Siemens Industrial AI
  • Claude (Anthropic)
  • ChatGPT (OpenAI)
  • Microsoft Office software
  • Calibrated rods
  • Gas analyzers
  • Centrifugal pumps
  • Steam turbines
  • Heating vessels
  • Boilers
  • Rotary pumps
  • Personal protective equipment
  • Manometers
  • Neutralizer tanks
  • Barometers
  • Reciprocating pumps
  • Wet scrubbers
  • Industrial dryers
  • Conveyor feeders
  • Converter vessels
  • Distillation columns
  • Reciprocating compressors
  • Hoppers
  • Chemical reactor vessels
  • Capacitance probes
  • Bucket elevators
  • Radiographic detecting instruments
  • Tensometers
  • Viscometers
  • Hydraulic accumulators
  • Centrifugal compressors
  • Digital surface thermometers
  • Pressure gauges
  • Air conditioning systems
  • Collectors
  • Thermocouples
  • Blending vessels
  • Desktop computers
  • Humidifiers
  • Centrifugal fans
  • Silencers
  • Mixing tanks
  • Positive displacement pumps
  • Agitator tanks
  • Soap-spray storage tanks
  • Panelboards
  • Panel lights
  • Industrial fans
  • Effluent treatment systems
  • Control boards
  • Fire extinguishers
  • Storage drums
  • Belt conveyors
  • Bourdon tubes
  • Cooling towers
  • Recording calorimeters
  • Axial flow fans
  • Display screens
  • Thermocouple temperature probes
  • Screw conveyors
  • Refrigeration systems
  • Chain conveyors
  • Industrial liquid flowmeters
  • Steam hoses