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Automation Risk Analysis

Will “Naphtha Washing System Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Naphtha Washing System Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Naphtha Washing System Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Repair or replace damaged equipment.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Calculate material requirements or yields according to formulas.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Gauge tank levels, using calibrated rods.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Defrost frozen valves, using steam hoses.

Technologies & Software

  • Nova (Amazon)
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  • ABB AI Robotics
  • Coordinated incident management system CIMS software
  • Kimi (Moonshot AI)
  • Interlock shutdown systems
  • Microsoft Excel
  • Distributed control system DCS
  • Microsoft Office software
  • DeepSeek
  • Mistral (Mistral AI)
  • Microsoft Word
  • Alarm management system software
  • Gemini (Google)
  • ChatGPT (OpenAI)
  • Claude (Anthropic)
  • Sight Machine AI
  • Rockwell Automation AI
  • Llama (Meta)
  • Siemens Industrial AI
  • Grok (xAI)
  • Qwen (Alibaba)
  • Neutralizer tanks
  • Steam hoses
  • Hoppers
  • Soap-spray storage tanks
  • Distillation columns
  • Digital surface thermometers
  • Conveyor feeders
  • Personal protective equipment
  • Heating vessels
  • Humidifiers
  • Calibrated rods
  • Panelboards
  • Thermocouple temperature probes
  • Reciprocating compressors
  • Thermocouples
  • Centrifugal pumps
  • Reciprocating pumps
  • Centrifugal fans
  • Steam turbines
  • Blending vessels
  • Bucket elevators
  • Centrifugal compressors
  • Storage drums
  • Axial flow fans
  • Gas analyzers
  • Capacitance probes
  • Bourdon tubes
  • Effluent treatment systems
  • Desktop computers
  • Collectors
  • Converter vessels
  • Chain conveyors
  • Hydraulic accumulators
  • Industrial liquid flowmeters
  • Control boards
  • Chemical reactor vessels
  • Fire extinguishers
  • Panel lights
  • Industrial fans
  • Manometers
  • Barometers
  • Agitator tanks
  • Recording calorimeters
  • Radiographic detecting instruments
  • Pressure gauges
  • Mixing tanks
  • Positive displacement pumps
  • Display screens
  • Viscometers
  • Wet scrubbers
  • Cooling towers
  • Industrial dryers
  • Tensometers
  • Silencers
  • Boilers
  • Rotary pumps
  • Screw conveyors
  • Belt conveyors
  • Refrigeration systems
  • Air conditioning systems