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Automation Risk Analysis

Will “Naphtha Washing System Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Naphtha Washing System Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Naphtha Washing System Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Defrost frozen valves, using steam hoses.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Repair or replace damaged equipment.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Calculate material requirements or yields according to formulas.

  • Gauge tank levels, using calibrated rods.

Technologies & Software

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  • Sight Machine AI
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  • ChatGPT (OpenAI)
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  • Microsoft Excel
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  • Claude (Anthropic)
  • Microsoft Word
  • DeepSeek
  • Microsoft Office software
  • Kimi (Moonshot AI)
  • Qwen (Alibaba)
  • Mistral (Mistral AI)
  • Siemens Industrial AI
  • Rockwell Automation AI
  • Distillation columns
  • Industrial liquid flowmeters
  • Thermocouples
  • Heating vessels
  • Bourdon tubes
  • Centrifugal fans
  • Positive displacement pumps
  • Blending vessels
  • Thermocouple temperature probes
  • Effluent treatment systems
  • Personal protective equipment
  • Viscometers
  • Air conditioning systems
  • Reciprocating compressors
  • Manometers
  • Reciprocating pumps
  • Control boards
  • Belt conveyors
  • Fire extinguishers
  • Radiographic detecting instruments
  • Display screens
  • Silencers
  • Steam turbines
  • Tensometers
  • Recording calorimeters
  • Panelboards
  • Screw conveyors
  • Conveyor feeders
  • Storage drums
  • Axial flow fans
  • Pressure gauges
  • Hoppers
  • Agitator tanks
  • Mixing tanks
  • Chemical reactor vessels
  • Gas analyzers
  • Panel lights
  • Capacitance probes
  • Barometers
  • Chain conveyors
  • Collectors
  • Soap-spray storage tanks
  • Wet scrubbers
  • Boilers
  • Centrifugal compressors
  • Rotary pumps
  • Industrial dryers
  • Humidifiers
  • Digital surface thermometers
  • Industrial fans
  • Cooling towers
  • Hydraulic accumulators
  • Converter vessels
  • Desktop computers
  • Bucket elevators
  • Refrigeration systems
  • Steam hoses
  • Neutralizer tanks
  • Calibrated rods
  • Centrifugal pumps