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Automation Risk Analysis

Will “Wash Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Wash Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Wash Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Repair or replace damaged equipment.

  • Defrost frozen valves, using steam hoses.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Gauge tank levels, using calibrated rods.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Calculate material requirements or yields according to formulas.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

Technologies & Software

  • ChatGPT (OpenAI)
  • Claude (Anthropic)
  • Interlock shutdown systems
  • ABB AI Robotics
  • Mistral (Mistral AI)
  • Grok (xAI)
  • Microsoft Excel
  • Siemens Industrial AI
  • Nova (Amazon)
  • Sight Machine AI
  • Kimi (Moonshot AI)
  • Gemini (Google)
  • Alarm management system software
  • Coordinated incident management system CIMS software
  • Cognex Vision AI
  • Llama (Meta)
  • Qwen (Alibaba)
  • Microsoft Office software
  • Microsoft Word
  • DeepSeek
  • Rockwell Automation AI
  • Distributed control system DCS
  • Thermocouple temperature probes
  • Heating vessels
  • Effluent treatment systems
  • Mixing tanks
  • Chemical reactor vessels
  • Industrial dryers
  • Fire extinguishers
  • Tensometers
  • Panel lights
  • Hoppers
  • Steam turbines
  • Reciprocating pumps
  • Screw conveyors
  • Recording calorimeters
  • Industrial fans
  • Bourdon tubes
  • Boilers
  • Storage drums
  • Display screens
  • Industrial liquid flowmeters
  • Chain conveyors
  • Soap-spray storage tanks
  • Viscometers
  • Cooling towers
  • Belt conveyors
  • Personal protective equipment
  • Barometers
  • Centrifugal fans
  • Bucket elevators
  • Reciprocating compressors
  • Rotary pumps
  • Steam hoses
  • Neutralizer tanks
  • Axial flow fans
  • Positive displacement pumps
  • Converter vessels
  • Refrigeration systems
  • Control boards
  • Pressure gauges
  • Humidifiers
  • Centrifugal compressors
  • Collectors
  • Silencers
  • Desktop computers
  • Conveyor feeders
  • Gas analyzers
  • Panelboards
  • Air conditioning systems
  • Blending vessels
  • Agitator tanks
  • Capacitance probes
  • Centrifugal pumps
  • Calibrated rods
  • Manometers
  • Radiographic detecting instruments
  • Digital surface thermometers
  • Hydraulic accumulators
  • Thermocouples
  • Distillation columns
  • Wet scrubbers