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Automation Risk Analysis

Will “Pharmaceutical Manufacturing Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Pharmaceutical Manufacturing Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Pharmaceutical Manufacturing Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Gauge tank levels, using calibrated rods.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Repair or replace damaged equipment.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Calculate material requirements or yields according to formulas.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Defrost frozen valves, using steam hoses.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

Technologies & Software

  • Nova (Amazon)
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  • ChatGPT (OpenAI)
  • Rockwell Automation AI
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • Coordinated incident management system CIMS software
  • Qwen (Alibaba)
  • DeepSeek
  • Cognex Vision AI
  • Interlock shutdown systems
  • Grok (xAI)
  • ABB AI Robotics
  • Distributed control system DCS
  • Llama (Meta)
  • Siemens Industrial AI
  • Microsoft Excel
  • Sight Machine AI
  • Microsoft Word
  • Microsoft Office software
  • Gemini (Google)
  • Claude (Anthropic)
  • Bucket elevators
  • Fire extinguishers
  • Thermocouple temperature probes
  • Axial flow fans
  • Positive displacement pumps
  • Reciprocating compressors
  • Steam hoses
  • Industrial dryers
  • Barometers
  • Steam turbines
  • Tensometers
  • Capacitance probes
  • Screw conveyors
  • Humidifiers
  • Air conditioning systems
  • Soap-spray storage tanks
  • Display screens
  • Industrial liquid flowmeters
  • Chemical reactor vessels
  • Blending vessels
  • Neutralizer tanks
  • Refrigeration systems
  • Calibrated rods
  • Collectors
  • Personal protective equipment
  • Viscometers
  • Recording calorimeters
  • Pressure gauges
  • Distillation columns
  • Panelboards
  • Bourdon tubes
  • Hoppers
  • Radiographic detecting instruments
  • Heating vessels
  • Rotary pumps
  • Converter vessels
  • Boilers
  • Hydraulic accumulators
  • Cooling towers
  • Agitator tanks
  • Belt conveyors
  • Gas analyzers
  • Control boards
  • Industrial fans
  • Centrifugal compressors
  • Manometers
  • Mixing tanks
  • Thermocouples
  • Effluent treatment systems
  • Desktop computers
  • Reciprocating pumps
  • Chain conveyors
  • Storage drums
  • Panel lights
  • Conveyor feeders
  • Centrifugal fans
  • Wet scrubbers
  • Centrifugal pumps
  • Digital surface thermometers
  • Silencers