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Automation Risk Analysis

Will “Pharmaceutical Manufacturing Machine Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Pharmaceutical Manufacturing Machine Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Pharmaceutical Manufacturing Machine Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Gauge tank levels, using calibrated rods.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Calculate material requirements or yields according to formulas.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Repair or replace damaged equipment.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Defrost frozen valves, using steam hoses.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

Technologies & Software

  • Llama (Meta)
  • Grok (xAI)
  • Gemini (Google)
  • Kimi (Moonshot AI)
  • Microsoft Excel
  • Sight Machine AI
  • Rockwell Automation AI
  • Microsoft Word
  • DeepSeek
  • Nova (Amazon)
  • Alarm management system software
  • ChatGPT (OpenAI)
  • Distributed control system DCS
  • Mistral (Mistral AI)
  • Qwen (Alibaba)
  • Coordinated incident management system CIMS software
  • Cognex Vision AI
  • ABB AI Robotics
  • Microsoft Office software
  • Claude (Anthropic)
  • Siemens Industrial AI
  • Interlock shutdown systems
  • Screw conveyors
  • Positive displacement pumps
  • Effluent treatment systems
  • Control boards
  • Soap-spray storage tanks
  • Panel lights
  • Wet scrubbers
  • Industrial liquid flowmeters
  • Industrial fans
  • Reciprocating compressors
  • Rotary pumps
  • Converter vessels
  • Belt conveyors
  • Distillation columns
  • Steam turbines
  • Refrigeration systems
  • Boilers
  • Neutralizer tanks
  • Chemical reactor vessels
  • Fire extinguishers
  • Cooling towers
  • Hydraulic accumulators
  • Barometers
  • Blending vessels
  • Centrifugal pumps
  • Thermocouples
  • Display screens
  • Heating vessels
  • Panelboards
  • Personal protective equipment
  • Air conditioning systems
  • Recording calorimeters
  • Thermocouple temperature probes
  • Digital surface thermometers
  • Centrifugal compressors
  • Chain conveyors
  • Pressure gauges
  • Viscometers
  • Steam hoses
  • Agitator tanks
  • Capacitance probes
  • Centrifugal fans
  • Bucket elevators
  • Radiographic detecting instruments
  • Tensometers
  • Hoppers
  • Axial flow fans
  • Industrial dryers
  • Gas analyzers
  • Manometers
  • Desktop computers
  • Bourdon tubes
  • Storage drums
  • Humidifiers
  • Calibrated rods
  • Reciprocating pumps
  • Collectors
  • Conveyor feeders
  • Mixing tanks
  • Silencers