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Automation Risk Analysis

Will “Nitric Acid Plant Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Nitric Acid Plant Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Nitric Acid Plant Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Calculate material requirements or yields according to formulas.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Defrost frozen valves, using steam hoses.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Repair or replace damaged equipment.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Gauge tank levels, using calibrated rods.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

Technologies & Software

  • Alarm management system software
  • Nova (Amazon)
  • Grok (xAI)
  • ABB AI Robotics
  • DeepSeek
  • Microsoft Office software
  • Siemens Industrial AI
  • Gemini (Google)
  • Rockwell Automation AI
  • Qwen (Alibaba)
  • Distributed control system DCS
  • Kimi (Moonshot AI)
  • Coordinated incident management system CIMS software
  • Llama (Meta)
  • Interlock shutdown systems
  • Microsoft Excel
  • Mistral (Mistral AI)
  • Sight Machine AI
  • Claude (Anthropic)
  • Cognex Vision AI
  • Microsoft Word
  • ChatGPT (OpenAI)
  • Steam hoses
  • Calibrated rods
  • Bourdon tubes
  • Gas analyzers
  • Desktop computers
  • Silencers
  • Barometers
  • Screw conveyors
  • Soap-spray storage tanks
  • Cooling towers
  • Centrifugal fans
  • Effluent treatment systems
  • Industrial dryers
  • Hydraulic accumulators
  • Display screens
  • Panel lights
  • Capacitance probes
  • Agitator tanks
  • Collectors
  • Air conditioning systems
  • Personal protective equipment
  • Boilers
  • Hoppers
  • Panelboards
  • Fire extinguishers
  • Thermocouple temperature probes
  • Control boards
  • Storage drums
  • Chain conveyors
  • Mixing tanks
  • Centrifugal pumps
  • Humidifiers
  • Converter vessels
  • Distillation columns
  • Viscometers
  • Bucket elevators
  • Positive displacement pumps
  • Chemical reactor vessels
  • Pressure gauges
  • Wet scrubbers
  • Blending vessels
  • Industrial liquid flowmeters
  • Heating vessels
  • Industrial fans
  • Belt conveyors
  • Refrigeration systems
  • Reciprocating pumps
  • Manometers
  • Reciprocating compressors
  • Conveyor feeders
  • Rotary pumps
  • Digital surface thermometers
  • Steam turbines
  • Recording calorimeters
  • Radiographic detecting instruments
  • Thermocouples
  • Neutralizer tanks
  • Axial flow fans
  • Centrifugal compressors
  • Tensometers