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Automation Risk Analysis

Will “Production Technician” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Production Technician” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Production Technician” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Gauge tank levels, using calibrated rods.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Calculate material requirements or yields according to formulas.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Defrost frozen valves, using steam hoses.

  • Repair or replace damaged equipment.

  • Record operating data, such as process conditions, test results, or instrument readings.

Technologies & Software

  • Microsoft Office software
  • Kimi (Moonshot AI)
  • Rockwell Automation AI
  • ChatGPT (OpenAI)
  • Claude (Anthropic)
  • Distributed control system DCS
  • Nova (Amazon)
  • Interlock shutdown systems
  • Qwen (Alibaba)
  • Mistral (Mistral AI)
  • Microsoft Excel
  • Microsoft Word
  • Alarm management system software
  • Coordinated incident management system CIMS software
  • Llama (Meta)
  • ABB AI Robotics
  • Siemens Industrial AI
  • Gemini (Google)
  • Sight Machine AI
  • Cognex Vision AI
  • DeepSeek
  • Grok (xAI)
  • Manometers
  • Refrigeration systems
  • Steam hoses
  • Wet scrubbers
  • Industrial liquid flowmeters
  • Capacitance probes
  • Centrifugal compressors
  • Centrifugal pumps
  • Desktop computers
  • Centrifugal fans
  • Panelboards
  • Chain conveyors
  • Effluent treatment systems
  • Converter vessels
  • Distillation columns
  • Recording calorimeters
  • Barometers
  • Hydraulic accumulators
  • Axial flow fans
  • Belt conveyors
  • Storage drums
  • Industrial fans
  • Display screens
  • Positive displacement pumps
  • Humidifiers
  • Fire extinguishers
  • Control boards
  • Pressure gauges
  • Air conditioning systems
  • Boilers
  • Industrial dryers
  • Calibrated rods
  • Reciprocating pumps
  • Agitator tanks
  • Radiographic detecting instruments
  • Viscometers
  • Silencers
  • Bucket elevators
  • Rotary pumps
  • Gas analyzers
  • Heating vessels
  • Conveyor feeders
  • Steam turbines
  • Digital surface thermometers
  • Personal protective equipment
  • Chemical reactor vessels
  • Panel lights
  • Bourdon tubes
  • Soap-spray storage tanks
  • Thermocouples
  • Mixing tanks
  • Blending vessels
  • Collectors
  • Cooling towers
  • Hoppers
  • Reciprocating compressors
  • Thermocouple temperature probes
  • Neutralizer tanks
  • Screw conveyors
  • Tensometers