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Automation Risk Analysis

Will “Production Technician” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Production Technician” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Production Technician” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Gauge tank levels, using calibrated rods.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Repair or replace damaged equipment.

  • Calculate material requirements or yields according to formulas.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Defrost frozen valves, using steam hoses.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

Technologies & Software

  • Microsoft Excel
  • ABB AI Robotics
  • Microsoft Word
  • Nova (Amazon)
  • Sight Machine AI
  • Alarm management system software
  • Qwen (Alibaba)
  • Microsoft Office software
  • Interlock shutdown systems
  • Distributed control system DCS
  • Mistral (Mistral AI)
  • Rockwell Automation AI
  • Coordinated incident management system CIMS software
  • Grok (xAI)
  • ChatGPT (OpenAI)
  • Cognex Vision AI
  • Claude (Anthropic)
  • Gemini (Google)
  • Llama (Meta)
  • DeepSeek
  • Kimi (Moonshot AI)
  • Siemens Industrial AI
  • Centrifugal fans
  • Manometers
  • Blending vessels
  • Storage drums
  • Digital surface thermometers
  • Industrial fans
  • Positive displacement pumps
  • Capacitance probes
  • Chemical reactor vessels
  • Mixing tanks
  • Neutralizer tanks
  • Belt conveyors
  • Industrial liquid flowmeters
  • Conveyor feeders
  • Thermocouples
  • Reciprocating pumps
  • Thermocouple temperature probes
  • Hoppers
  • Bourdon tubes
  • Centrifugal pumps
  • Collectors
  • Effluent treatment systems
  • Hydraulic accumulators
  • Personal protective equipment
  • Distillation columns
  • Bucket elevators
  • Converter vessels
  • Axial flow fans
  • Pressure gauges
  • Gas analyzers
  • Calibrated rods
  • Control boards
  • Humidifiers
  • Reciprocating compressors
  • Refrigeration systems
  • Display screens
  • Radiographic detecting instruments
  • Desktop computers
  • Centrifugal compressors
  • Heating vessels
  • Steam hoses
  • Panel lights
  • Viscometers
  • Panelboards
  • Chain conveyors
  • Wet scrubbers
  • Agitator tanks
  • Cooling towers
  • Boilers
  • Silencers
  • Fire extinguishers
  • Steam turbines
  • Barometers
  • Recording calorimeters
  • Tensometers
  • Industrial dryers
  • Screw conveyors
  • Soap-spray storage tanks
  • Rotary pumps
  • Air conditioning systems