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Automation Risk Analysis

Will “Badger Distiller Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Badger Distiller Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Badger Distiller Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Defrost frozen valves, using steam hoses.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Calculate material requirements or yields according to formulas.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Gauge tank levels, using calibrated rods.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Repair or replace damaged equipment.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

Technologies & Software

  • Alarm management system software
  • Interlock shutdown systems
  • Nova (Amazon)
  • Llama (Meta)
  • ABB AI Robotics
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • Claude (Anthropic)
  • Gemini (Google)
  • Microsoft Word
  • Qwen (Alibaba)
  • Sight Machine AI
  • Coordinated incident management system CIMS software
  • Microsoft Office software
  • DeepSeek
  • Grok (xAI)
  • Distributed control system DCS
  • Microsoft Excel
  • Rockwell Automation AI
  • Cognex Vision AI
  • ChatGPT (OpenAI)
  • Siemens Industrial AI
  • Recording calorimeters
  • Mixing tanks
  • Centrifugal fans
  • Industrial dryers
  • Centrifugal compressors
  • Pressure gauges
  • Bourdon tubes
  • Panelboards
  • Hydraulic accumulators
  • Steam turbines
  • Axial flow fans
  • Wet scrubbers
  • Humidifiers
  • Radiographic detecting instruments
  • Boilers
  • Personal protective equipment
  • Screw conveyors
  • Thermocouple temperature probes
  • Viscometers
  • Desktop computers
  • Centrifugal pumps
  • Capacitance probes
  • Blending vessels
  • Reciprocating pumps
  • Positive displacement pumps
  • Panel lights
  • Fire extinguishers
  • Distillation columns
  • Gas analyzers
  • Collectors
  • Heating vessels
  • Silencers
  • Conveyor feeders
  • Tensometers
  • Air conditioning systems
  • Steam hoses
  • Rotary pumps
  • Agitator tanks
  • Storage drums
  • Display screens
  • Industrial fans
  • Neutralizer tanks
  • Cooling towers
  • Chain conveyors
  • Refrigeration systems
  • Soap-spray storage tanks
  • Hoppers
  • Control boards
  • Digital surface thermometers
  • Bucket elevators
  • Industrial liquid flowmeters
  • Reciprocating compressors
  • Chemical reactor vessels
  • Barometers
  • Calibrated rods
  • Effluent treatment systems
  • Belt conveyors
  • Manometers
  • Converter vessels
  • Thermocouples