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Automation Risk Analysis

Will “Chemical Production Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Chemical Production Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Chemical Production Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Gauge tank levels, using calibrated rods.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Repair or replace damaged equipment.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Calculate material requirements or yields according to formulas.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Defrost frozen valves, using steam hoses.

Technologies & Software

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  • Claude (Anthropic)
  • ChatGPT (OpenAI)
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  • Kimi (Moonshot AI)
  • Nova (Amazon)
  • Sight Machine AI
  • Siemens Industrial AI
  • DeepSeek
  • Rockwell Automation AI
  • Gemini (Google)
  • Cognex Vision AI
  • Coordinated incident management system CIMS software
  • Mistral (Mistral AI)
  • Interlock shutdown systems
  • Microsoft Office software
  • Qwen (Alibaba)
  • Llama (Meta)
  • Grok (xAI)
  • Hydraulic accumulators
  • Axial flow fans
  • Centrifugal fans
  • Bourdon tubes
  • Panel lights
  • Distillation columns
  • Thermocouples
  • Industrial dryers
  • Humidifiers
  • Hoppers
  • Bucket elevators
  • Steam hoses
  • Collectors
  • Agitator tanks
  • Air conditioning systems
  • Silencers
  • Control boards
  • Manometers
  • Conveyor feeders
  • Capacitance probes
  • Boilers
  • Radiographic detecting instruments
  • Soap-spray storage tanks
  • Recording calorimeters
  • Panelboards
  • Thermocouple temperature probes
  • Blending vessels
  • Heating vessels
  • Gas analyzers
  • Tensometers
  • Industrial liquid flowmeters
  • Effluent treatment systems
  • Converter vessels
  • Rotary pumps
  • Viscometers
  • Belt conveyors
  • Desktop computers
  • Personal protective equipment
  • Wet scrubbers
  • Centrifugal pumps
  • Digital surface thermometers
  • Refrigeration systems
  • Steam turbines
  • Fire extinguishers
  • Positive displacement pumps
  • Pressure gauges
  • Mixing tanks
  • Display screens
  • Neutralizer tanks
  • Reciprocating compressors
  • Calibrated rods
  • Industrial fans
  • Storage drums
  • Chain conveyors
  • Reciprocating pumps
  • Chemical reactor vessels
  • Barometers
  • Centrifugal compressors
  • Cooling towers
  • Screw conveyors