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Automation Risk Analysis

Will “Production Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Production Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Production Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Gauge tank levels, using calibrated rods.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Calculate material requirements or yields according to formulas.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Repair or replace damaged equipment.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Defrost frozen valves, using steam hoses.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Record operating data, such as process conditions, test results, or instrument readings.

Technologies & Software

  • ABB AI Robotics
  • Microsoft Word
  • Claude (Anthropic)
  • Siemens Industrial AI
  • Alarm management system software
  • Nova (Amazon)
  • Kimi (Moonshot AI)
  • Distributed control system DCS
  • DeepSeek
  • Coordinated incident management system CIMS software
  • Microsoft Excel
  • Gemini (Google)
  • Cognex Vision AI
  • Microsoft Office software
  • Rockwell Automation AI
  • Llama (Meta)
  • Sight Machine AI
  • Interlock shutdown systems
  • ChatGPT (OpenAI)
  • Qwen (Alibaba)
  • Grok (xAI)
  • Mistral (Mistral AI)
  • Reciprocating pumps
  • Neutralizer tanks
  • Centrifugal fans
  • Storage drums
  • Digital surface thermometers
  • Control boards
  • Positive displacement pumps
  • Reciprocating compressors
  • Thermocouple temperature probes
  • Calibrated rods
  • Screw conveyors
  • Hydraulic accumulators
  • Centrifugal compressors
  • Steam hoses
  • Steam turbines
  • Panel lights
  • Hoppers
  • Fire extinguishers
  • Manometers
  • Industrial dryers
  • Gas analyzers
  • Industrial liquid flowmeters
  • Axial flow fans
  • Converter vessels
  • Belt conveyors
  • Desktop computers
  • Radiographic detecting instruments
  • Capacitance probes
  • Display screens
  • Centrifugal pumps
  • Pressure gauges
  • Panelboards
  • Silencers
  • Viscometers
  • Refrigeration systems
  • Soap-spray storage tanks
  • Blending vessels
  • Effluent treatment systems
  • Conveyor feeders
  • Barometers
  • Air conditioning systems
  • Thermocouples
  • Humidifiers
  • Tensometers
  • Heating vessels
  • Bucket elevators
  • Chemical reactor vessels
  • Mixing tanks
  • Wet scrubbers
  • Chain conveyors
  • Cooling towers
  • Agitator tanks
  • Industrial fans
  • Boilers
  • Personal protective equipment
  • Recording calorimeters
  • Bourdon tubes
  • Collectors
  • Distillation columns
  • Rotary pumps