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Automation Risk Analysis

Will “Processing Technician (Processing Tech)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Processing Technician (Processing Tech)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Processing Technician (Processing Tech)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Gauge tank levels, using calibrated rods.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Repair or replace damaged equipment.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Defrost frozen valves, using steam hoses.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Calculate material requirements or yields according to formulas.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

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  • DeepSeek
  • Coordinated incident management system CIMS software
  • Display screens
  • Thermocouples
  • Thermocouple temperature probes
  • Positive displacement pumps
  • Neutralizer tanks
  • Panelboards
  • Radiographic detecting instruments
  • Desktop computers
  • Fire extinguishers
  • Rotary pumps
  • Centrifugal compressors
  • Storage drums
  • Capacitance probes
  • Belt conveyors
  • Industrial liquid flowmeters
  • Industrial fans
  • Mixing tanks
  • Steam turbines
  • Hydraulic accumulators
  • Chemical reactor vessels
  • Heating vessels
  • Boilers
  • Screw conveyors
  • Cooling towers
  • Gas analyzers
  • Hoppers
  • Personal protective equipment
  • Blending vessels
  • Control boards
  • Steam hoses
  • Centrifugal fans
  • Digital surface thermometers
  • Collectors
  • Effluent treatment systems
  • Silencers
  • Centrifugal pumps
  • Panel lights
  • Converter vessels
  • Agitator tanks
  • Distillation columns
  • Bucket elevators
  • Axial flow fans
  • Chain conveyors
  • Industrial dryers
  • Reciprocating pumps
  • Pressure gauges
  • Barometers
  • Recording calorimeters
  • Calibrated rods
  • Bourdon tubes
  • Humidifiers
  • Conveyor feeders
  • Soap-spray storage tanks
  • Viscometers
  • Wet scrubbers
  • Reciprocating compressors
  • Tensometers
  • Manometers
  • Refrigeration systems
  • Air conditioning systems