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Automation Risk Analysis

Will “Processing Technician (Processing Tech)” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Processing Technician (Processing Tech)” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Processing Technician (Processing Tech)” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Repair or replace damaged equipment.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Defrost frozen valves, using steam hoses.

  • Gauge tank levels, using calibrated rods.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Calculate material requirements or yields according to formulas.

Technologies & Software

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  • ABB AI Robotics
  • Mistral (Mistral AI)
  • Cognex Vision AI
  • Llama (Meta)
  • Distributed control system DCS
  • Qwen (Alibaba)
  • Gemini (Google)
  • Interlock shutdown systems
  • ChatGPT (OpenAI)
  • Microsoft Excel
  • Sight Machine AI
  • Nova (Amazon)
  • Coordinated incident management system CIMS software
  • Siemens Industrial AI
  • Kimi (Moonshot AI)
  • Grok (xAI)
  • DeepSeek
  • Microsoft Word
  • Claude (Anthropic)
  • Alarm management system software
  • Effluent treatment systems
  • Conveyor feeders
  • Storage drums
  • Reciprocating pumps
  • Centrifugal compressors
  • Centrifugal fans
  • Radiographic detecting instruments
  • Recording calorimeters
  • Thermocouples
  • Cooling towers
  • Screw conveyors
  • Bucket elevators
  • Hoppers
  • Chemical reactor vessels
  • Barometers
  • Distillation columns
  • Viscometers
  • Tensometers
  • Centrifugal pumps
  • Silencers
  • Converter vessels
  • Bourdon tubes
  • Mixing tanks
  • Pressure gauges
  • Reciprocating compressors
  • Belt conveyors
  • Gas analyzers
  • Air conditioning systems
  • Hydraulic accumulators
  • Thermocouple temperature probes
  • Humidifiers
  • Industrial fans
  • Soap-spray storage tanks
  • Axial flow fans
  • Chain conveyors
  • Blending vessels
  • Panel lights
  • Wet scrubbers
  • Industrial liquid flowmeters
  • Fire extinguishers
  • Desktop computers
  • Neutralizer tanks
  • Display screens
  • Rotary pumps
  • Capacitance probes
  • Control boards
  • Digital surface thermometers
  • Steam hoses
  • Boilers
  • Steam turbines
  • Panelboards
  • Heating vessels
  • Personal protective equipment
  • Agitator tanks
  • Industrial dryers
  • Positive displacement pumps
  • Refrigeration systems
  • Manometers
  • Collectors
  • Calibrated rods