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Automation Risk Analysis

Will “Pharmaceutical Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Pharmaceutical Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Pharmaceutical Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Repair or replace damaged equipment.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Defrost frozen valves, using steam hoses.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Calculate material requirements or yields according to formulas.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Gauge tank levels, using calibrated rods.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

Technologies & Software

  • Microsoft Word
  • Cognex Vision AI
  • Qwen (Alibaba)
  • ABB AI Robotics
  • ChatGPT (OpenAI)
  • Microsoft Excel
  • Llama (Meta)
  • Claude (Anthropic)
  • Kimi (Moonshot AI)
  • Rockwell Automation AI
  • Grok (xAI)
  • DeepSeek
  • Distributed control system DCS
  • Siemens Industrial AI
  • Microsoft Office software
  • Mistral (Mistral AI)
  • Interlock shutdown systems
  • Gemini (Google)
  • Nova (Amazon)
  • Coordinated incident management system CIMS software
  • Sight Machine AI
  • Alarm management system software
  • Converter vessels
  • Mixing tanks
  • Blending vessels
  • Screw conveyors
  • Reciprocating compressors
  • Gas analyzers
  • Storage drums
  • Effluent treatment systems
  • Conveyor feeders
  • Refrigeration systems
  • Air conditioning systems
  • Belt conveyors
  • Radiographic detecting instruments
  • Recording calorimeters
  • Panel lights
  • Personal protective equipment
  • Rotary pumps
  • Calibrated rods
  • Humidifiers
  • Reciprocating pumps
  • Industrial dryers
  • Thermocouples
  • Display screens
  • Centrifugal fans
  • Desktop computers
  • Axial flow fans
  • Tensometers
  • Panelboards
  • Steam hoses
  • Barometers
  • Wet scrubbers
  • Chain conveyors
  • Steam turbines
  • Industrial liquid flowmeters
  • Silencers
  • Hydraulic accumulators
  • Industrial fans
  • Viscometers
  • Bucket elevators
  • Capacitance probes
  • Centrifugal compressors
  • Positive displacement pumps
  • Control boards
  • Boilers
  • Bourdon tubes
  • Heating vessels
  • Soap-spray storage tanks
  • Pressure gauges
  • Fire extinguishers
  • Hoppers
  • Manometers
  • Neutralizer tanks
  • Distillation columns
  • Collectors
  • Chemical reactor vessels
  • Centrifugal pumps
  • Thermocouple temperature probes
  • Cooling towers
  • Digital surface thermometers
  • Agitator tanks