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Automation Risk Analysis

Will “Utility Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Utility Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Utility Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Gauge tank levels, using calibrated rods.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Calculate material requirements or yields according to formulas.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Repair or replace damaged equipment.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Defrost frozen valves, using steam hoses.

  • Record operating data, such as process conditions, test results, or instrument readings.

Technologies & Software

  • DeepSeek
  • Qwen (Alibaba)
  • ChatGPT (OpenAI)
  • Sight Machine AI
  • Siemens Industrial AI
  • Kimi (Moonshot AI)
  • Microsoft Office software
  • Coordinated incident management system CIMS software
  • Grok (xAI)
  • Nova (Amazon)
  • Rockwell Automation AI
  • Distributed control system DCS
  • Interlock shutdown systems
  • Microsoft Excel
  • Microsoft Word
  • Cognex Vision AI
  • Alarm management system software
  • Llama (Meta)
  • Gemini (Google)
  • Claude (Anthropic)
  • ABB AI Robotics
  • Mistral (Mistral AI)
  • Reciprocating pumps
  • Converter vessels
  • Industrial dryers
  • Air conditioning systems
  • Panelboards
  • Axial flow fans
  • Centrifugal pumps
  • Hoppers
  • Heating vessels
  • Refrigeration systems
  • Steam hoses
  • Fire extinguishers
  • Neutralizer tanks
  • Effluent treatment systems
  • Silencers
  • Collectors
  • Centrifugal fans
  • Personal protective equipment
  • Thermocouples
  • Storage drums
  • Radiographic detecting instruments
  • Manometers
  • Belt conveyors
  • Tensometers
  • Conveyor feeders
  • Bourdon tubes
  • Wet scrubbers
  • Rotary pumps
  • Reciprocating compressors
  • Humidifiers
  • Steam turbines
  • Viscometers
  • Barometers
  • Agitator tanks
  • Industrial fans
  • Cooling towers
  • Desktop computers
  • Positive displacement pumps
  • Screw conveyors
  • Digital surface thermometers
  • Calibrated rods
  • Industrial liquid flowmeters
  • Panel lights
  • Capacitance probes
  • Chain conveyors
  • Recording calorimeters
  • Pressure gauges
  • Thermocouple temperature probes
  • Gas analyzers
  • Display screens
  • Hydraulic accumulators
  • Control boards
  • Distillation columns
  • Boilers
  • Mixing tanks
  • Bucket elevators
  • Chemical reactor vessels
  • Blending vessels
  • Soap-spray storage tanks
  • Centrifugal compressors