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Automation Risk Analysis

Will “Utility Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Utility Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Utility Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Repair or replace damaged equipment.

  • Defrost frozen valves, using steam hoses.

  • Gauge tank levels, using calibrated rods.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Calculate material requirements or yields according to formulas.

Technologies & Software

  • Qwen (Alibaba)
  • Mistral (Mistral AI)
  • Llama (Meta)
  • ABB AI Robotics
  • Distributed control system DCS
  • Kimi (Moonshot AI)
  • Alarm management system software
  • Sight Machine AI
  • Interlock shutdown systems
  • Microsoft Word
  • Nova (Amazon)
  • DeepSeek
  • Microsoft Excel
  • Grok (xAI)
  • Gemini (Google)
  • Coordinated incident management system CIMS software
  • Rockwell Automation AI
  • Claude (Anthropic)
  • Microsoft Office software
  • Cognex Vision AI
  • ChatGPT (OpenAI)
  • Siemens Industrial AI
  • Effluent treatment systems
  • Agitator tanks
  • Hoppers
  • Personal protective equipment
  • Manometers
  • Humidifiers
  • Air conditioning systems
  • Thermocouples
  • Centrifugal pumps
  • Chain conveyors
  • Positive displacement pumps
  • Recording calorimeters
  • Steam turbines
  • Blending vessels
  • Bourdon tubes
  • Gas analyzers
  • Conveyor feeders
  • Wet scrubbers
  • Reciprocating pumps
  • Cooling towers
  • Digital surface thermometers
  • Chemical reactor vessels
  • Boilers
  • Pressure gauges
  • Barometers
  • Centrifugal fans
  • Desktop computers
  • Radiographic detecting instruments
  • Fire extinguishers
  • Thermocouple temperature probes
  • Industrial dryers
  • Storage drums
  • Distillation columns
  • Centrifugal compressors
  • Collectors
  • Tensometers
  • Belt conveyors
  • Screw conveyors
  • Reciprocating compressors
  • Neutralizer tanks
  • Viscometers
  • Axial flow fans
  • Steam hoses
  • Mixing tanks
  • Panel lights
  • Soap-spray storage tanks
  • Rotary pumps
  • Refrigeration systems
  • Industrial fans
  • Panelboards
  • Industrial liquid flowmeters
  • Calibrated rods
  • Heating vessels
  • Display screens
  • Bucket elevators
  • Hydraulic accumulators
  • Control boards
  • Converter vessels
  • Silencers
  • Capacitance probes