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Automation Risk Analysis

Will “Utility Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Utility Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Utility Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Gauge tank levels, using calibrated rods.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Repair or replace damaged equipment.

  • Calculate material requirements or yields according to formulas.

  • Defrost frozen valves, using steam hoses.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Record operating data, such as process conditions, test results, or instrument readings.

Technologies & Software

  • Siemens Industrial AI
  • Interlock shutdown systems
  • Kimi (Moonshot AI)
  • Alarm management system software
  • Nova (Amazon)
  • Grok (xAI)
  • ChatGPT (OpenAI)
  • Microsoft Excel
  • Mistral (Mistral AI)
  • Sight Machine AI
  • Coordinated incident management system CIMS software
  • Rockwell Automation AI
  • Microsoft Word
  • Distributed control system DCS
  • Qwen (Alibaba)
  • ABB AI Robotics
  • Claude (Anthropic)
  • Cognex Vision AI
  • DeepSeek
  • Llama (Meta)
  • Microsoft Office software
  • Gemini (Google)
  • Heating vessels
  • Tensometers
  • Boilers
  • Thermocouple temperature probes
  • Centrifugal fans
  • Centrifugal compressors
  • Converter vessels
  • Mixing tanks
  • Manometers
  • Hydraulic accumulators
  • Reciprocating compressors
  • Distillation columns
  • Radiographic detecting instruments
  • Display screens
  • Gas analyzers
  • Positive displacement pumps
  • Cooling towers
  • Wet scrubbers
  • Centrifugal pumps
  • Reciprocating pumps
  • Recording calorimeters
  • Conveyor feeders
  • Neutralizer tanks
  • Storage drums
  • Control boards
  • Belt conveyors
  • Digital surface thermometers
  • Collectors
  • Fire extinguishers
  • Desktop computers
  • Industrial dryers
  • Silencers
  • Panelboards
  • Personal protective equipment
  • Capacitance probes
  • Refrigeration systems
  • Thermocouples
  • Hoppers
  • Industrial fans
  • Chemical reactor vessels
  • Calibrated rods
  • Steam hoses
  • Pressure gauges
  • Humidifiers
  • Air conditioning systems
  • Soap-spray storage tanks
  • Effluent treatment systems
  • Steam turbines
  • Agitator tanks
  • Axial flow fans
  • Chain conveyors
  • Industrial liquid flowmeters
  • Screw conveyors
  • Bucket elevators
  • Viscometers
  • Barometers
  • Bourdon tubes
  • Blending vessels
  • Rotary pumps
  • Panel lights