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Automation Risk Analysis

Will “Utilities Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Utilities Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Utilities Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Gauge tank levels, using calibrated rods.

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Calculate material requirements or yields according to formulas.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Repair or replace damaged equipment.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Defrost frozen valves, using steam hoses.

Technologies & Software

  • Coordinated incident management system CIMS software
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  • Distributed control system DCS
  • Grok (xAI)
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  • Microsoft Office software
  • Microsoft Word
  • Rockwell Automation AI
  • Gemini (Google)
  • Mistral (Mistral AI)
  • Sight Machine AI
  • Claude (Anthropic)
  • Qwen (Alibaba)
  • Cognex Vision AI
  • DeepSeek
  • Siemens Industrial AI
  • ABB AI Robotics
  • Alarm management system software
  • Nova (Amazon)
  • Interlock shutdown systems
  • ChatGPT (OpenAI)
  • Hydraulic accumulators
  • Viscometers
  • Axial flow fans
  • Humidifiers
  • Desktop computers
  • Recording calorimeters
  • Effluent treatment systems
  • Steam hoses
  • Agitator tanks
  • Industrial fans
  • Heating vessels
  • Reciprocating compressors
  • Neutralizer tanks
  • Centrifugal fans
  • Bucket elevators
  • Capacitance probes
  • Bourdon tubes
  • Refrigeration systems
  • Digital surface thermometers
  • Screw conveyors
  • Converter vessels
  • Radiographic detecting instruments
  • Chemical reactor vessels
  • Chain conveyors
  • Control boards
  • Soap-spray storage tanks
  • Conveyor feeders
  • Gas analyzers
  • Positive displacement pumps
  • Barometers
  • Wet scrubbers
  • Rotary pumps
  • Mixing tanks
  • Air conditioning systems
  • Collectors
  • Storage drums
  • Centrifugal pumps
  • Manometers
  • Panel lights
  • Steam turbines
  • Industrial liquid flowmeters
  • Tensometers
  • Pressure gauges
  • Hoppers
  • Centrifugal compressors
  • Thermocouple temperature probes
  • Thermocouples
  • Panelboards
  • Belt conveyors
  • Cooling towers
  • Fire extinguishers
  • Reciprocating pumps
  • Display screens
  • Boilers
  • Blending vessels
  • Personal protective equipment
  • Calibrated rods
  • Silencers
  • Industrial dryers
  • Distillation columns