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Automation Risk Analysis

Will “Production Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Production Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Production Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Gauge tank levels, using calibrated rods.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Defrost frozen valves, using steam hoses.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Calculate material requirements or yields according to formulas.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Repair or replace damaged equipment.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Supervise the cleaning of towers, strainers, or spray tips.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

Technologies & Software

  • Gemini (Google)
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  • Microsoft Office software
  • ABB AI Robotics
  • Mistral (Mistral AI)
  • Distributed control system DCS
  • Rockwell Automation AI
  • ChatGPT (OpenAI)
  • Interlock shutdown systems
  • Claude (Anthropic)
  • Alarm management system software
  • Kimi (Moonshot AI)
  • Microsoft Excel
  • Cognex Vision AI
  • DeepSeek
  • Microsoft Word
  • Siemens Industrial AI
  • Coordinated incident management system CIMS software
  • Qwen (Alibaba)
  • Llama (Meta)
  • Sight Machine AI
  • Nova (Amazon)
  • Radiographic detecting instruments
  • Humidifiers
  • Effluent treatment systems
  • Digital surface thermometers
  • Wet scrubbers
  • Agitator tanks
  • Belt conveyors
  • Tensometers
  • Control boards
  • Calibrated rods
  • Personal protective equipment
  • Thermocouple temperature probes
  • Hydraulic accumulators
  • Display screens
  • Soap-spray storage tanks
  • Axial flow fans
  • Reciprocating compressors
  • Blending vessels
  • Heating vessels
  • Air conditioning systems
  • Recording calorimeters
  • Boilers
  • Neutralizer tanks
  • Chain conveyors
  • Steam turbines
  • Chemical reactor vessels
  • Refrigeration systems
  • Hoppers
  • Fire extinguishers
  • Positive displacement pumps
  • Panelboards
  • Screw conveyors
  • Cooling towers
  • Capacitance probes
  • Conveyor feeders
  • Gas analyzers
  • Collectors
  • Storage drums
  • Centrifugal pumps
  • Mixing tanks
  • Distillation columns
  • Bourdon tubes
  • Viscometers
  • Panel lights
  • Bucket elevators
  • Desktop computers
  • Centrifugal fans
  • Industrial fans
  • Centrifugal compressors
  • Converter vessels
  • Silencers
  • Barometers
  • Pressure gauges
  • Steam hoses
  • Industrial dryers
  • Thermocouples
  • Industrial liquid flowmeters
  • Manometers
  • Rotary pumps
  • Reciprocating pumps