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Automation Risk Analysis

Will “Production Technician” be Automated?

Historical Context: Oxford Study (2013)

Ranked #487 of 702. Estimated risk: 85.0%

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AI Exposure Risk

51%

“Production Technician” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 51% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

59%

“Production Technician” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 59% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Chemical Plant and System Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Control or operate entire chemical processes or system of machines.

Avg. Annual Salary $76,290
Avg. Hourly Wage $36.68
Available Jobs (US) 17,840
Job Title & Hierarchy Code (SOC) Chemical Plant and System Operators #51-8091
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Chemical Plant and System Operators”

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Core Skills & Abilities

  • Notify maintenance, stationary engineering, or other auxiliary personnel to correct equipment malfunctions or to adjust power, steam, water, or air supplies.

  • Record operating data, such as process conditions, test results, or instrument readings.

  • Gauge tank levels, using calibrated rods.

  • Turn valves to regulate flow of products or byproducts through agitator tanks, storage drums, or neutralizer tanks.

  • Defrost frozen valves, using steam hoses.

  • Repair or replace damaged equipment.

  • Move control settings to make necessary adjustments on equipment units affecting speeds of chemical reactions, quality, or yields.

  • Inspect operating units, such as towers, soap-spray storage tanks, scrubbers, collectors, or driers to ensure that all are functioning and to maintain maximum efficiency.

  • Monitor recording instruments, flowmeters, panel lights, or other indicators and listen for warning signals to verify conformity of process conditions.

  • Patrol work areas to ensure that solutions in tanks or troughs are not in danger of overflowing.

  • Start pumps to wash and rinse reactor vessels, to exhaust gases or vapors, to regulate the flow of oil, steam, air, or perfume to towers, or to add products to converter or blending vessels.

  • Direct workers engaged in operating machinery that regulates the flow of materials and products.

  • Regulate or shut down equipment during emergency situations, as directed by supervisory personnel.

  • Confer with technical and supervisory personnel to report or resolve conditions affecting safety, efficiency, or product quality.

  • Draw samples of products and conduct quality control tests to monitor processing and to ensure that standards are met.

  • Interpret chemical reactions visible through sight glasses or on television monitors and review laboratory test reports for process adjustments.

  • Calculate material requirements or yields according to formulas.

  • Control or operate chemical processes or systems of machines, using panelboards, control boards, or semi-automatic equipment.

  • Supervise the cleaning of towers, strainers, or spray tips.

Technologies & Software

  • ABB AI Robotics
  • DeepSeek
  • Grok (xAI)
  • Qwen (Alibaba)
  • Distributed control system DCS
  • Rockwell Automation AI
  • ChatGPT (OpenAI)
  • Coordinated incident management system CIMS software
  • Cognex Vision AI
  • Alarm management system software
  • Sight Machine AI
  • Mistral (Mistral AI)
  • Siemens Industrial AI
  • Kimi (Moonshot AI)
  • Microsoft Word
  • Llama (Meta)
  • Microsoft Excel
  • Nova (Amazon)
  • Microsoft Office software
  • Interlock shutdown systems
  • Claude (Anthropic)
  • Gemini (Google)
  • Calibrated rods
  • Capacitance probes
  • Air conditioning systems
  • Pressure gauges
  • Steam hoses
  • Boilers
  • Cooling towers
  • Digital surface thermometers
  • Humidifiers
  • Hydraulic accumulators
  • Thermocouple temperature probes
  • Bucket elevators
  • Bourdon tubes
  • Fire extinguishers
  • Radiographic detecting instruments
  • Display screens
  • Recording calorimeters
  • Wet scrubbers
  • Industrial dryers
  • Industrial liquid flowmeters
  • Gas analyzers
  • Refrigeration systems
  • Soap-spray storage tanks
  • Tensometers
  • Panel lights
  • Axial flow fans
  • Storage drums
  • Chain conveyors
  • Silencers
  • Steam turbines
  • Neutralizer tanks
  • Personal protective equipment
  • Manometers
  • Distillation columns
  • Viscometers
  • Thermocouples
  • Hoppers
  • Effluent treatment systems
  • Rotary pumps
  • Screw conveyors
  • Centrifugal fans
  • Conveyor feeders
  • Agitator tanks
  • Panelboards
  • Centrifugal compressors
  • Heating vessels
  • Collectors
  • Belt conveyors
  • Control boards
  • Chemical reactor vessels
  • Reciprocating compressors
  • Desktop computers
  • Barometers
  • Mixing tanks
  • Industrial fans
  • Positive displacement pumps
  • Centrifugal pumps
  • Reciprocating pumps
  • Blending vessels
  • Converter vessels