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Automation Risk Analysis

Will “Boiler Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Boiler Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Boiler Engineer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Investigate and report on accidents.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Ignite fuel in burners, using torches or flames.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Weigh, measure, and record fuel used.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Install burners and auxiliary equipment, using hand tools.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Test electrical systems to determine voltages, using voltage meters.

Technologies & Software

  • ChatGPT (OpenAI)
  • Building management system software
  • Email software
  • Grok (xAI)
  • Statistical software
  • Web browser software
  • SAP software
  • Spreadsheet software
  • Qwen (Alibaba)
  • Llama (Meta)
  • Kimi (Moonshot AI)
  • Claude (Anthropic)
  • DeepSeek
  • Gemini (Google)
  • Microsoft Active Server Pages ASP
  • Microsoft Excel
  • Database software
  • Microsoft PowerPoint
  • Microsoft Office software
  • Cognex Vision AI
  • Graphics software
  • Computerized maintenance management system CMMS
  • Operational Data Store ODS software
  • Rockwell Automation AI
  • Microsoft Outlook
  • Nova (Amazon)
  • Operating system software
  • Mistral (Mistral AI)
  • ABB AI Robotics
  • Microsoft Word
  • Word processing software
  • Siemens Industrial AI
  • Sight Machine AI
  • Drill presses
  • Digital multimeters
  • Pipe cutters
  • Hydraulic press frames
  • Combustion analyzers
  • Filter masks
  • Hydraulic boom trucks
  • Safety glasses
  • Ratchets
  • Power meters
  • Ohmmeters
  • Metal cutting dies
  • Power drills
  • Rotary hammers
  • Conductivity meters
  • pH indicators
  • Bourdon tubes
  • Oil guns
  • Graduated glass cylinders
  • Dropping pipettes
  • Protective ear plugs
  • Adjustable wrenches
  • Dial calipers
  • Straight screwdrivers
  • Claw hammers
  • Sling psychrometers
  • Pressure gauges
  • Ladders
  • Power saws
  • Personal computers
  • Steam cleaning equipment
  • Scaffolding
  • Precision levels
  • Turbidimeters
  • Electric drain augers
  • Equipment cleaning scrapers
  • Colorimeters
  • Locking pliers
  • Grapple cranes
  • Shielded arc welding tools
  • Pressure transmitters
  • Safety gloves
  • Descalers
  • Sandblasters
  • Electronic temperature sensors
  • Grease guns
  • Metal cutting taps
  • Bench lathes
  • Tapping machines
  • Dial indicators
  • Amp meters
  • Opacity meters
  • Water column gauges
  • Electronic remote reading thermometers
  • Hydrometers
  • Layout squares
  • Infrared guns
  • Socket wrench sets
  • Two way radios
  • Micrometers
  • Phillips head screwdrivers
  • Programmable logic controllers PLC
  • Pneumatic pumps
  • Self-contained breathing apparatus
  • Pipe wrenches
  • Voltmeters
  • Hand pipe threaders
  • Thermocouples
  • Manifold test gauges
  • Industrial platform scales
  • Forklifts
  • Oxyacetylene welding equipment
  • Gas brazing equipment

Alternative Job Titles