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Automation Risk Analysis

Will “Boiler Engineer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Boiler Engineer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Boiler Engineer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Test electrical systems to determine voltages, using voltage meters.

  • Weigh, measure, and record fuel used.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Install burners and auxiliary equipment, using hand tools.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Investigate and report on accidents.

  • Ignite fuel in burners, using torches or flames.

Technologies & Software

  • Nova (Amazon)
  • Mistral (Mistral AI)
  • Cognex Vision AI
  • Gemini (Google)
  • DeepSeek
  • Qwen (Alibaba)
  • Claude (Anthropic)
  • Graphics software
  • Database software
  • Microsoft PowerPoint
  • Word processing software
  • SAP software
  • Microsoft Excel
  • Sight Machine AI
  • ChatGPT (OpenAI)
  • Microsoft Word
  • Kimi (Moonshot AI)
  • Microsoft Outlook
  • Microsoft Office software
  • Statistical software
  • Llama (Meta)
  • Spreadsheet software
  • Building management system software
  • Siemens Industrial AI
  • Operating system software
  • Operational Data Store ODS software
  • Web browser software
  • Microsoft Active Server Pages ASP
  • ABB AI Robotics
  • Grok (xAI)
  • Computerized maintenance management system CMMS
  • Rockwell Automation AI
  • Email software
  • Combustion analyzers
  • Water column gauges
  • Pneumatic pumps
  • Two way radios
  • pH indicators
  • Pressure gauges
  • Gas brazing equipment
  • Metal cutting taps
  • Power meters
  • Ohmmeters
  • Micrometers
  • Power saws
  • Safety glasses
  • Rotary hammers
  • Graduated glass cylinders
  • Electronic temperature sensors
  • Power drills
  • Ratchets
  • Electric drain augers
  • Scaffolding
  • Hydraulic press frames
  • Electronic remote reading thermometers
  • Grapple cranes
  • Personal computers
  • Filter masks
  • Pipe wrenches
  • Colorimeters
  • Hydrometers
  • Drill presses
  • Adjustable wrenches
  • Conductivity meters
  • Tapping machines
  • Claw hammers
  • Amp meters
  • Hand pipe threaders
  • Opacity meters
  • Ladders
  • Thermocouples
  • Phillips head screwdrivers
  • Bourdon tubes
  • Layout squares
  • Descalers
  • Dial calipers
  • Voltmeters
  • Safety gloves
  • Infrared guns
  • Pressure transmitters
  • Manifold test gauges
  • Socket wrench sets
  • Turbidimeters
  • Programmable logic controllers PLC
  • Dropping pipettes
  • Industrial platform scales
  • Locking pliers
  • Metal cutting dies
  • Oxyacetylene welding equipment
  • Straight screwdrivers
  • Forklifts
  • Precision levels
  • Pipe cutters
  • Oil guns
  • Equipment cleaning scrapers
  • Steam cleaning equipment
  • Sandblasters
  • Grease guns
  • Hydraulic boom trucks
  • Bench lathes
  • Dial indicators
  • Protective ear plugs
  • Self-contained breathing apparatus
  • Sling psychrometers
  • Shielded arc welding tools
  • Digital multimeters

Alternative Job Titles