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Automation Risk Analysis

Will “Plugman” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Plugman” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Plugman” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Investigate and report on accidents.

  • Test electrical systems to determine voltages, using voltage meters.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Weigh, measure, and record fuel used.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Ignite fuel in burners, using torches or flames.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Install burners and auxiliary equipment, using hand tools.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

Technologies & Software

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  • SAP software
  • Web browser software
  • Graphics software
  • Statistical software
  • ABB AI Robotics
  • Operational Data Store ODS software
  • Rockwell Automation AI
  • Operating system software
  • Kimi (Moonshot AI)
  • Cognex Vision AI
  • Word processing software
  • Database software
  • Computerized maintenance management system CMMS
  • DeepSeek
  • Qwen (Alibaba)
  • Siemens Industrial AI
  • Mistral (Mistral AI)
  • ChatGPT (OpenAI)
  • Microsoft Word
  • Microsoft PowerPoint
  • Microsoft Excel
  • Microsoft Active Server Pages ASP
  • Microsoft Outlook
  • Spreadsheet software
  • Grok (xAI)
  • Gemini (Google)
  • Building management system software
  • Water column gauges
  • Two way radios
  • Pressure gauges
  • Phillips head screwdrivers
  • Manifold test gauges
  • Tapping machines
  • Power saws
  • Gas brazing equipment
  • Programmable logic controllers PLC
  • Dropping pipettes
  • Ohmmeters
  • Safety glasses
  • Scaffolding
  • Infrared guns
  • Amp meters
  • Shielded arc welding tools
  • Layout squares
  • Oil guns
  • Grease guns
  • Combustion analyzers
  • Sling psychrometers
  • Digital multimeters
  • Straight screwdrivers
  • Filter masks
  • Bourdon tubes
  • Precision levels
  • Equipment cleaning scrapers
  • Hydraulic press frames
  • Sandblasters
  • Dial indicators
  • Rotary hammers
  • Steam cleaning equipment
  • Power drills
  • Opacity meters
  • Thermocouples
  • Descalers
  • Electric drain augers
  • Adjustable wrenches
  • Oxyacetylene welding equipment
  • Locking pliers
  • Bench lathes
  • Metal cutting taps
  • Graduated glass cylinders
  • Self-contained breathing apparatus
  • Pipe wrenches
  • Forklifts
  • Ladders
  • Industrial platform scales
  • Metal cutting dies
  • Safety gloves
  • Hydrometers
  • Personal computers
  • Voltmeters
  • Turbidimeters
  • Electronic temperature sensors
  • Micrometers
  • pH indicators
  • Electronic remote reading thermometers
  • Grapple cranes
  • Colorimeters
  • Pneumatic pumps
  • Socket wrench sets
  • Hand pipe threaders
  • Hydraulic boom trucks
  • Protective ear plugs
  • Conductivity meters
  • Claw hammers
  • Ratchets
  • Drill presses
  • Dial calipers
  • Pressure transmitters
  • Power meters
  • Pipe cutters

Alternative Job Titles