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Automation Risk Analysis

Will “Plugman” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Plugman” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Plugman” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Weigh, measure, and record fuel used.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Install burners and auxiliary equipment, using hand tools.

  • Investigate and report on accidents.

  • Ignite fuel in burners, using torches or flames.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Test electrical systems to determine voltages, using voltage meters.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

Technologies & Software

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  • Web browser software
  • Kimi (Moonshot AI)
  • Operational Data Store ODS software
  • Building management system software
  • Graphics software
  • Cognex Vision AI
  • Rockwell Automation AI
  • Spreadsheet software
  • Microsoft Office software
  • Grok (xAI)
  • Email software
  • Sight Machine AI
  • Microsoft Excel
  • Claude (Anthropic)
  • Computerized maintenance management system CMMS
  • SAP software
  • Siemens Industrial AI
  • Word processing software
  • Microsoft Word
  • ABB AI Robotics
  • ChatGPT (OpenAI)
  • Qwen (Alibaba)
  • Mistral (Mistral AI)
  • Operating system software
  • Llama (Meta)
  • Statistical software
  • Nova (Amazon)
  • Microsoft Outlook
  • Hydraulic press frames
  • Hydrometers
  • Bourdon tubes
  • Power drills
  • Gas brazing equipment
  • Tapping machines
  • Graduated glass cylinders
  • Turbidimeters
  • Grapple cranes
  • Pneumatic pumps
  • Drill presses
  • Industrial platform scales
  • Socket wrench sets
  • Thermocouples
  • Programmable logic controllers PLC
  • pH indicators
  • Dropping pipettes
  • Two way radios
  • Ohmmeters
  • Digital multimeters
  • Metal cutting dies
  • Straight screwdrivers
  • Hydraulic boom trucks
  • Steam cleaning equipment
  • Scaffolding
  • Bench lathes
  • Layout squares
  • Pressure transmitters
  • Ratchets
  • Protective ear plugs
  • Sling psychrometers
  • Micrometers
  • Precision levels
  • Phillips head screwdrivers
  • Rotary hammers
  • Equipment cleaning scrapers
  • Sandblasters
  • Personal computers
  • Electronic temperature sensors
  • Metal cutting taps
  • Oil guns
  • Grease guns
  • Power meters
  • Infrared guns
  • Ladders
  • Dial calipers
  • Water column gauges
  • Self-contained breathing apparatus
  • Filter masks
  • Amp meters
  • Dial indicators
  • Power saws
  • Claw hammers
  • Adjustable wrenches
  • Descalers
  • Safety gloves
  • Pipe wrenches
  • Opacity meters
  • Safety glasses
  • Electric drain augers
  • Shielded arc welding tools
  • Forklifts
  • Colorimeters
  • Oxyacetylene welding equipment
  • Conductivity meters
  • Pipe cutters
  • Voltmeters
  • Hand pipe threaders
  • Electronic remote reading thermometers
  • Pressure gauges
  • Manifold test gauges
  • Locking pliers
  • Combustion analyzers

Alternative Job Titles