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Automation Risk Analysis

Will “High Pressure Boiler Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“High Pressure Boiler Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“High Pressure Boiler Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Weigh, measure, and record fuel used.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Ignite fuel in burners, using torches or flames.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Install burners and auxiliary equipment, using hand tools.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Investigate and report on accidents.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Test electrical systems to determine voltages, using voltage meters.

Technologies & Software

  • SAP software
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  • DeepSeek
  • Mistral (Mistral AI)
  • Kimi (Moonshot AI)
  • Building management system software
  • ChatGPT (OpenAI)
  • Microsoft Word
  • Llama (Meta)
  • Operating system software
  • Graphics software
  • Microsoft Active Server Pages ASP
  • Nova (Amazon)
  • Claude (Anthropic)
  • Microsoft Outlook
  • Microsoft Excel
  • Microsoft PowerPoint
  • Rockwell Automation AI
  • Word processing software
  • Gemini (Google)
  • Database software
  • Siemens Industrial AI
  • Email software
  • Cognex Vision AI
  • Computerized maintenance management system CMMS
  • ABB AI Robotics
  • Web browser software
  • Qwen (Alibaba)
  • Operational Data Store ODS software
  • Sight Machine AI
  • Statistical software
  • Spreadsheet software
  • Pipe wrenches
  • Grapple cranes
  • Steam cleaning equipment
  • Protective ear plugs
  • Hydraulic press frames
  • Gas brazing equipment
  • Combustion analyzers
  • Dial calipers
  • Metal cutting taps
  • Rotary hammers
  • Conductivity meters
  • Phillips head screwdrivers
  • Opacity meters
  • Layout squares
  • Sling psychrometers
  • Pressure gauges
  • Pressure transmitters
  • Filter masks
  • Water column gauges
  • Electronic temperature sensors
  • Bourdon tubes
  • Locking pliers
  • Hydrometers
  • Two way radios
  • Amp meters
  • Scaffolding
  • Grease guns
  • Ladders
  • Forklifts
  • Tapping machines
  • Hydraulic boom trucks
  • Safety gloves
  • Digital multimeters
  • Precision levels
  • Oxyacetylene welding equipment
  • pH indicators
  • Equipment cleaning scrapers
  • Descalers
  • Ratchets
  • Manifold test gauges
  • Turbidimeters
  • Sandblasters
  • Power drills
  • Power saws
  • Drill presses
  • Electric drain augers
  • Graduated glass cylinders
  • Pipe cutters
  • Dropping pipettes
  • Micrometers
  • Straight screwdrivers
  • Dial indicators
  • Power meters
  • Claw hammers
  • Infrared guns
  • Socket wrench sets
  • Industrial platform scales
  • Electronic remote reading thermometers
  • Voltmeters
  • Metal cutting dies
  • Safety glasses
  • Hand pipe threaders
  • Oil guns
  • Self-contained breathing apparatus
  • Personal computers
  • Adjustable wrenches
  • Bench lathes
  • Colorimeters
  • Shielded arc welding tools
  • Thermocouples
  • Ohmmeters
  • Programmable logic controllers PLC
  • Pneumatic pumps

Alternative Job Titles