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Automation Risk Analysis

Will “High Pressure Boiler Operator” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“High Pressure Boiler Operator” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“High Pressure Boiler Operator” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Install burners and auxiliary equipment, using hand tools.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Investigate and report on accidents.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Ignite fuel in burners, using torches or flames.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Test electrical systems to determine voltages, using voltage meters.

  • Weigh, measure, and record fuel used.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

Technologies & Software

  • Rockwell Automation AI
  • Llama (Meta)
  • Claude (Anthropic)
  • Statistical software
  • Kimi (Moonshot AI)
  • Spreadsheet software
  • Web browser software
  • Qwen (Alibaba)
  • Computerized maintenance management system CMMS
  • Nova (Amazon)
  • Database software
  • ABB AI Robotics
  • Mistral (Mistral AI)
  • Microsoft Outlook
  • Email software
  • Microsoft Office software
  • Microsoft Excel
  • Building management system software
  • ChatGPT (OpenAI)
  • SAP software
  • DeepSeek
  • Operational Data Store ODS software
  • Operating system software
  • Gemini (Google)
  • Cognex Vision AI
  • Word processing software
  • Microsoft Active Server Pages ASP
  • Siemens Industrial AI
  • Sight Machine AI
  • Microsoft Word
  • Grok (xAI)
  • Graphics software
  • Microsoft PowerPoint
  • Water column gauges
  • Micrometers
  • Electronic remote reading thermometers
  • Electric drain augers
  • Equipment cleaning scrapers
  • Hand pipe threaders
  • Locking pliers
  • Colorimeters
  • Oil guns
  • Steam cleaning equipment
  • Conductivity meters
  • Forklifts
  • Tapping machines
  • Pressure gauges
  • Sandblasters
  • Descalers
  • Metal cutting dies
  • Dial indicators
  • Hydraulic boom trucks
  • Grease guns
  • Pipe wrenches
  • Power meters
  • Scaffolding
  • Gas brazing equipment
  • Power saws
  • Protective ear plugs
  • Bench lathes
  • Adjustable wrenches
  • Dial calipers
  • Opacity meters
  • Pressure transmitters
  • Drill presses
  • Power drills
  • Oxyacetylene welding equipment
  • Voltmeters
  • pH indicators
  • Socket wrench sets
  • Amp meters
  • Claw hammers
  • Industrial platform scales
  • Graduated glass cylinders
  • Pneumatic pumps
  • Thermocouples
  • Combustion analyzers
  • Hydrometers
  • Infrared guns
  • Layout squares
  • Hydraulic press frames
  • Dropping pipettes
  • Straight screwdrivers
  • Precision levels
  • Safety glasses
  • Two way radios
  • Digital multimeters
  • Bourdon tubes
  • Self-contained breathing apparatus
  • Programmable logic controllers PLC
  • Sling psychrometers
  • Rotary hammers
  • Ladders
  • Personal computers
  • Metal cutting taps
  • Filter masks
  • Electronic temperature sensors
  • Safety gloves
  • Phillips head screwdrivers
  • Shielded arc welding tools
  • Ohmmeters
  • Pipe cutters
  • Grapple cranes
  • Ratchets
  • Manifold test gauges
  • Turbidimeters

Alternative Job Titles