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Automation Risk Analysis

Will “Retort Firer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Retort Firer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Retort Firer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Ignite fuel in burners, using torches or flames.

  • Test electrical systems to determine voltages, using voltage meters.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Install burners and auxiliary equipment, using hand tools.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Develop operation, safety, and maintenance procedures or assist in their development.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Investigate and report on accidents.

  • Weigh, measure, and record fuel used.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

Technologies & Software

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  • Microsoft Office software
  • Statistical software
  • ChatGPT (OpenAI)
  • Operational Data Store ODS software
  • Llama (Meta)
  • Word processing software
  • DeepSeek
  • Qwen (Alibaba)
  • Kimi (Moonshot AI)
  • Email software
  • ABB AI Robotics
  • Claude (Anthropic)
  • SAP software
  • Graphics software
  • Microsoft Excel
  • Mistral (Mistral AI)
  • Microsoft Outlook
  • Operating system software
  • Rockwell Automation AI
  • Gemini (Google)
  • Microsoft Word
  • Web browser software
  • Microsoft PowerPoint
  • Database software
  • Building management system software
  • Computerized maintenance management system CMMS
  • Spreadsheet software
  • Cognex Vision AI
  • Sight Machine AI
  • Power saws
  • Dial indicators
  • Pressure gauges
  • Electronic remote reading thermometers
  • Rotary hammers
  • Ladders
  • Oil guns
  • Steam cleaning equipment
  • Filter masks
  • Water column gauges
  • Grease guns
  • Infrared guns
  • Micrometers
  • Opacity meters
  • Scaffolding
  • Equipment cleaning scrapers
  • Colorimeters
  • Pipe cutters
  • Bench lathes
  • Power meters
  • Socket wrench sets
  • Turbidimeters
  • Sandblasters
  • Shielded arc welding tools
  • Pipe wrenches
  • Conductivity meters
  • Bourdon tubes
  • Manifold test gauges
  • Industrial platform scales
  • Oxyacetylene welding equipment
  • Programmable logic controllers PLC
  • Metal cutting taps
  • Dial calipers
  • Gas brazing equipment
  • Graduated glass cylinders
  • Two way radios
  • Hydrometers
  • Hand pipe threaders
  • Locking pliers
  • Electronic temperature sensors
  • Metal cutting dies
  • pH indicators
  • Electric drain augers
  • Hydraulic press frames
  • Hydraulic boom trucks
  • Ratchets
  • Claw hammers
  • Combustion analyzers
  • Protective ear plugs
  • Drill presses
  • Precision levels
  • Digital multimeters
  • Pressure transmitters
  • Self-contained breathing apparatus
  • Dropping pipettes
  • Power drills
  • Amp meters
  • Safety glasses
  • Thermocouples
  • Voltmeters
  • Grapple cranes
  • Phillips head screwdrivers
  • Forklifts
  • Personal computers
  • Adjustable wrenches
  • Safety gloves
  • Descalers
  • Tapping machines
  • Ohmmeters
  • Straight screwdrivers
  • Pneumatic pumps
  • Layout squares
  • Sling psychrometers

Alternative Job Titles