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Automation Risk Analysis

Will “Retort Firer” be Automated?

Historical Context: Oxford Study (2013)

Ranked #529 of 702. Estimated risk: 89.0%

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AI Exposure Risk

52%

“Retort Firer” will maybe be replaced by AI.

Based on the cognitive demands, communication requirements, and logical reasoning intrinsic to this occupation according to O*NET data, we project a 52% probability of disruption by generative AI and Large Language Models.

Automation & Robot Risk

58%

“Retort Firer” will maybe be replaced by robots.

Evaluating the physical dexterity, repetitive motion tasks, and manual labor associated with this role, our analysis indicates a 58% likelihood of substitution by advanced robotics systems.

Personal & Financial Insights

Every occupation has a unique profile. For Stationary Engineers and Boiler Operators, the Bureau of Labor Statistics and O*NET classify the day-to-day work broadly as: Operate or maintain stationary engines, boilers, or other mechanical equipment to provide utilities for buildings or industrial processes. Operate equipment such as steam engines, generators, motors, turbines, and steam boilers.

Avg. Annual Salary $79,710
Avg. Hourly Wage $38.32
Available Jobs (US) 30,780
Job Title & Hierarchy Code (SOC) Stationary Engineers and Boiler Operators #51-8021
Wage vs. National Median
ℹ️

Data is based on the reference occupation: “Stationary Engineers and Boiler Operators”

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Core Skills & Abilities

  • Clean and lubricate boilers and auxiliary equipment and make minor adjustments as needed, using hand tools.

  • Maintain daily logs of operation, maintenance, and safety activities, including test results, instrument readings, and details of equipment malfunctions and maintenance work.

  • Test electrical systems to determine voltages, using voltage meters.

  • Perform or arrange for repairs, such as complete overhauls, replacement of defective valves, gaskets, or bearings, or fabrication of new parts.

  • Monitor boiler water, chemical, and fuel levels, and make adjustments to maintain required levels.

  • Supervise the work of assistant stationary engineers, turbine operators, boiler tenders, or air conditioning and refrigeration operators and mechanics.

  • Ignite fuel in burners, using torches or flames.

  • Switch from automatic to manual controls and isolate equipment mechanically and electrically to allow for safe inspection and repair work.

  • Weigh, measure, and record fuel used.

  • Monitor and inspect equipment, computer terminals, switches, valves, gauges, alarms, safety devices, and meters to detect leaks or malfunctions and to ensure that equipment is operating efficiently and safely.

  • Operate mechanical hoppers and provide assistance in their adjustment and repair.

  • Adjust controls and/or valves on equipment to provide power, and to regulate and set operations of system or industrial processes.

  • Investigate and report on accidents.

  • Provide assistance to plumbers in repairing or replacing water, sewer, or waste lines, and in daily maintenance activities.

  • Contact equipment manufacturers or appropriate specialists when necessary to resolve equipment problems.

  • Test boiler water quality or arrange for testing and take necessary corrective action, such as adding chemicals to prevent corrosion and harmful deposits.

  • Analyze problems and take appropriate action to ensure continuous and reliable operation of equipment and systems.

  • Install burners and auxiliary equipment, using hand tools.

  • Check the air quality of ventilation systems and make adjustments to ensure compliance with mandated safety codes.

  • Receive instructions from steam engineers regarding steam plant and air compressor operations.

  • Operate or tend stationary engines, boilers, and auxiliary equipment, such as pumps, compressors, or air-conditioning equipment, to supply and maintain steam or heat for buildings, marine vessels, or pneumatic tools.

  • Activate valves to maintain required amounts of water in boilers, to adjust supplies of combustion air, and to control the flow of fuel into burners.

  • Fire coal furnaces by hand or with stokers and gas- or oil-fed boilers, using automatic gas feeds or oil pumps.

  • Observe and interpret readings on gauges, meters, and charts registering various aspects of boiler operation to ensure that boilers are operating properly.

  • Develop operation, safety, and maintenance procedures or assist in their development.

Technologies & Software

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  • Grok (xAI)
  • Kimi (Moonshot AI)
  • Microsoft Office software
  • Llama (Meta)
  • Sight Machine AI
  • Computerized maintenance management system CMMS
  • Building management system software
  • ABB AI Robotics
  • Operating system software
  • Gemini (Google)
  • DeepSeek
  • SAP software
  • Microsoft PowerPoint
  • Microsoft Active Server Pages ASP
  • Microsoft Outlook
  • Claude (Anthropic)
  • Qwen (Alibaba)
  • Mistral (Mistral AI)
  • Nova (Amazon)
  • Cognex Vision AI
  • Email software
  • Rockwell Automation AI
  • Web browser software
  • Microsoft Excel
  • ChatGPT (OpenAI)
  • Word processing software
  • Operational Data Store ODS software
  • Statistical software
  • Spreadsheet software
  • Siemens Industrial AI
  • Database software
  • Metal cutting taps
  • Infrared guns
  • Opacity meters
  • Power saws
  • Drill presses
  • Socket wrench sets
  • Pipe wrenches
  • Ratchets
  • Grapple cranes
  • Power drills
  • Dial calipers
  • Hydrometers
  • Combustion analyzers
  • Bench lathes
  • Dial indicators
  • Conductivity meters
  • Straight screwdrivers
  • Protective ear plugs
  • Scaffolding
  • Pressure gauges
  • Sandblasters
  • Oil guns
  • Micrometers
  • Sling psychrometers
  • Descalers
  • Hydraulic boom trucks
  • Industrial platform scales
  • Rotary hammers
  • Safety glasses
  • Bourdon tubes
  • Oxyacetylene welding equipment
  • Metal cutting dies
  • Forklifts
  • Filter masks
  • Ohmmeters
  • Manifold test gauges
  • Ladders
  • Safety gloves
  • Layout squares
  • Electronic remote reading thermometers
  • Dropping pipettes
  • Turbidimeters
  • Electronic temperature sensors
  • Graduated glass cylinders
  • Pneumatic pumps
  • Self-contained breathing apparatus
  • Pipe cutters
  • Shielded arc welding tools
  • Digital multimeters
  • Programmable logic controllers PLC
  • Claw hammers
  • Thermocouples
  • Gas brazing equipment
  • Grease guns
  • Adjustable wrenches
  • Locking pliers
  • Power meters
  • Tapping machines
  • Equipment cleaning scrapers
  • pH indicators
  • Pressure transmitters
  • Hand pipe threaders
  • Amp meters
  • Hydraulic press frames
  • Personal computers
  • Voltmeters
  • Phillips head screwdrivers
  • Steam cleaning equipment
  • Precision levels
  • Electric drain augers
  • Two way radios
  • Water column gauges
  • Colorimeters

Alternative Job Titles